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Engine Removal/Installation: Notes

WARNING: This page is about a different variant/trim than selected.
WARNING:
  • Fuel vapor is hazardous. It can very easily ignite, causing death, serious injury, or damage. Always keep sparks and flames away from fuel.
  • Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can easily ignite and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this, always perform the Fuel Line Safety Procedure. (See BEFORE REPAIR PROCEDURE ).
NOTE:
  • The engine and manual transaxle component shall be installed or removed from the upper side of the vehicle.
  1. Remove the battery. (See BATTERY REMOVAL/INSTALLATION [L3 WITH TC] ).
  2. Remove the battery tray. (See BATTERY REMOVAL/INSTALLATION [L3 WITH TC] ).
  3. Remove the battery bracket.
  4. Remove the charge air cooler. (See INTAKE AIR SYSTEM REMOVAL/INSTALLATION ).
  5. Remove the shroud panel. (See SHROUD PANEL REMOVAL/INSTALLATION ).
  6. Remove the cooling fan component. (See COOLING FAN REMOVAL/INSTALLATION ).
  7. Remove the radiator. (See RADIATOR REMOVAL/INSTALLATION ).
  8. Drain the transaxle oil. (See TRANSAXLE OIL INSPECTION ).
  9. Remove the P/S oil pump with the oil hoses and pipes still connected.
    NOTE:
    • Position and secure the P/S oil pump out of the way with a rope.
  10. Remove the A/C compressor with the pipes still connected.
    NOTE:
    • Position and secure the A/C compressor out of the way with rope or wire.
  11. Disconnect the front drive shaft (RH) from the joint shaft side. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION [L3, L3 WITH TC] ).
  12. Disconnect the front drive shaft (LH) from the transaxle side. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION [L3, L3 WITH TC] ).
  13. Remove the propeller shaft. (See PROPELLER SHAFT REMOVAL/INSTALLATION ).
  14. Remove the air cleaner, intake air duct, and vacuum hose.
  15. Disconnect the shift cable and selector cable from the transaxle side. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION ).
  16. Remove the clutch release cylinder with the pipes still connected. (See CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION [A26MX-R] ).
  17. Disconnect the vacuum hose and the heater hose.
  18. Disconnect the wiring harnesses.
  19. Remove the TWC.
  20. Remove the front pipe. (See EXHAUST SYSTEM REMOVAL/INSTALLATION ).
  21. Remove in the order indicated in the figure.
  22. Install in the reverse order of removal.
  23. Start the engine, and inspect and adjust the following:
    • Bleed the air from the cooling system. (See ENGINE COOLANT REPLACEMENT ).
    • Runout and contact on pulley and belt
    • Leakage of engine oil, engine coolant, automatic transmission fluid, or fuel.
    • Ignition timing, idle speed and idle mixture (CO and HC)
    • Engine accessories operation
  24. Perform a road test and verify that there is no abnormal vibration or noise.
    Fig 1: Engine Mountings & Torque Specification
    G04324456Courtesy of MAZDA MOTORS CORP.
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