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Home >> Lexus >> 2024 >> TX 350 Base, AWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) - Service Information (1 Of 2) >> Front Door >> Disassembly [12/2023 - ] >> Procedure

Disassembly [12/2023 - ]: Procedure

  1. PRECAUTION 
    NOTE:

    After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

    Refer to BEFORE DISCONNECTING BATTERY [09/2023 - ]
  2. REMOVE DECK BOARD ASSEMBLY (except Gasoline Model) 

    Refer to PROCEDURE - Step 2

  3. REMOVE BATTERY SERVICE HOLE COVER (except Gasoline Model) 

    for T24A-FTS 1Motor-HEV Model:

    Refer to PROCEDURE - Step 3

    for 2GR-FXS:

    Refer to PROCEDURE - Step 3

  4. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 

    for T24A-FTS Gasoline Model:

    Refer to PROCEDURE - Step 2

    for T24A-FTS 1Motor-HEV Model:

    Refer to PROCEDURE - Step 4

    for 2GR-FXS:

    Refer to PROCEDURE - Step 4

  5. REMOVE FRONT DOOR ARMREST COVER 
    1. GTY1235093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side) 
    1. GTY1231311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
      1. Apply protective tape to the front door trim board sub-assembly as shown in the illustration.
      2. Using a moulding remover, disengage the 4 clips.
      3. Disengage the 2 guides as shown in the illustration.
      4. Disconnect the connector to remove the multiplex network master switch assembly with front door upper armrest base panel.
  7. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side) 
    1. GTY1228684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
      1. Apply protective tape to the front door trim board sub-assembly as shown in the illustration.
      2. Using a moulding remover, disengage the 4 clips.
      3. Disengage the 2 guides as shown in the illustration.
      4. Disconnect the 2 connectors to remove the power window regulator switch assembly with front door upper armrest base panel.
  8. REMOVE FRONT DOOR COURTESY LIGHT ASSEMBLY 
    Refer to PROCEDURE - Step 1
  9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY 
    1. GTY1236135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 2 screws.
    2. GTY1235263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Hand Here Remove in this Direction (1)
      Remove in this Direction (2) - -
      1. Apply protective tape to the front door panel as shown in the illustration.
      2. Disengage the 11 clips as shown in the illustration.
      3. Disengage the 4 claws and guide.
      4. Disconnect the connector.
      5. Disconnect the front door inside locking cable assembly as shown in the illustration to remove the front door trim board sub-assembly.
  10. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY 
    1. GTY1230774Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE NO. 1 INTERIOR ILLUMINATION LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 6

  12. REMOVE FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 7

  13. REMOVE FRONT NO. 3 SPEAKER ASSEMBLY (for 21 Speakers) 

    Refer to PROCEDURE - Step 6

  14. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH 
    1. GTY1235088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP WITH FRONT DOOR VENT SEAL 
    1. GTY1239591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
      1. Using a clip remover with its tip wrapped with protective tape, disengage the clip.
      2. Disengage the guide and disconnect the front door weatherstrip as shown in the illustration.
      3. Remove the front door inner glass weatherstrip with front door vent seal as shown in the illustration.
  16. REMOVE FRONT DOOR VENT SEAL 
    1. GTY1238728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  17. REMOVE FRONT DOOR PANEL PROTECTOR 
    1. GTY1235090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE OUTER MIRROR INSTALL HOLE COVER 

    Refer to PROCEDURE - Step 6

  19. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY 

    Refer to PROCEDURE - Step 7

  20. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY 

    Refer to PROCEDURE - Step 6

  21. REMOVE FRONT NO. 4 SPEAKER ASSEMBLY 

    Refer to PROCEDURE - Step 7

  22. REMOVE FRONT DOOR ARMREST SET BRACKET 
    1. GTY1235107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE FRONT DOOR LOCK CONTROL BELLCRANK SUB-ASSEMBLY 
    1. GTY1233731Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  24. REMOVE FRONT DOOR WEATHERSTRIP CLIP 
    1. GTY1230227Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Turn each front door weatherstrip clip 45 degrees as shown in the illustration and remove the 3 front door weatherstrip clips.
  25. REMOVE FRONT DOOR SERVICE HOLE COVER 
    1. GTY1235110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE SIDE AIRBAG PRESSURE SENSOR 
    Refer to PROCEDURE - Step 8
  27. REMOVE DOOR FRAME GARNISH 
    1. GTY1235109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE HOLE PLUG 
    1. GTY1235108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY 
    1. GTY1232360Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Driver Side *B for Front Passenger Side
      1. for Driver Side:

        1. Connect the multiplex network master switch assembly.

      2. for Front Passenger Side:

        1. Connect the power window regulator switch assembly.

      3. Connect the cable to the negative (-) auxiliary battery terminal and turn the ignition switch to ON.
      4. Move the front door glass sub-assembly so that the door glass bolts can be seen and turn the ignition switch off.
    2. GTY1239443Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Driver Side *B for Front Passenger Side
      Remove in this Direction (1) Remove in this Direction (2)
      1. Disconnect the cable from the negative (-) auxiliary battery terminal.
      2. for Driver Side:

        1. Disconnect the multiplex network master switch assembly.

      3. for Front Passenger Side:

        1. Disconnect the power window regulator switch assembly.

      4. Remove the 2 bolts.
        NOTE:

        After the bolts are removed, do not allow the front door glass sub-assembly to fall.

      5. Remove the front door glass sub-assembly as shown in the illustration.
        NOTE:

        Do not damage the front door glass sub-assembly.

  30. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY 
    1. GTY1235104Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE FRONT DOOR GLASS RUN 
    1. GTY1235103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY 
    1. GTY1235218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE NO. 1 FRONT DOOR STIFFENER CUSHION 
    GTY1240625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE FRONT DOOR LOCK OPEN ROD 
    1. GTY1230797Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction (1) Remove in this Direction (2)
      Remove in this Direction (3) - -
      1. Disengage the snap as shown in the illustration to disconnect the front door lock open rod.
      2. Remove the front door lock open rod in the direction indicated by the arrow (3) shown in the illustration.
  35. REMOVE FRONT DOOR OUTSIDE HANDLE COVER 
    1. GTY1238669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws to remove the front door outside handle cover.
  36. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY 
    1. GTY1237692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap *2 Rod
      Remove in this Direction - -
      1. Disconnect the connector.
      2. Disengage the guide.
      3. Disengage the snap as shown in the illustration to disconnect the rod.
      4. Using a T30 "TORX" socket wrench, loosen the 2 screws.

        HINT: 

        The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

      5. Remove the front door outside handle assembly as shown in the illustration.
  37. REMOVE HOLE PLUG 
    1. GTY1235212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side) 
    1. GTY1230697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a T30 "TORX" socket wrench, loosen the screw and remove the front door lock cylinder assembly.

        HINT: 

        The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  39. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY WITH CABLE 
    Refer to PROCEDURE - Step 17
  40. REMOVE DOOR LOCK WIRING HARNESS SEAL 
    Refer to PROCEDURE - Step 18
  41. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD 
    1. GTY1235210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY 
    1. GTY1235214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE FRONT DOOR CHECK ASSEMBLY 
    1. GTY1235213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE FRONT DOOR WEATHERSTRIP 
    1. GTY1240780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Double-sided Tape - -
      1. Using a clip remover with its tip wrapped with protective tape, disengage the clip and separate the 2 pieces of double-sided tape.
      2. Using a clip remover with its tip wrapped with protective tape, disengage the 23 clips and remove the front door weatherstrip.
  45. REMOVE DOOR WINDOW FRAME MOULDING CLIP 
    1. GTY1235195Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE HOLE PLUG 
    1. GTY1235194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY 
    Refer to PROCEDURE - Step 2
  48. REMOVE FRONT DOOR WINDOW FRAME REAR MOULDING 
    Refer to PROCEDURE - Step 3
  49. REMOVE FRONT DOOR WINDOW FRAME UPPER MOULDING 
    Refer to PROCEDURE - Step 4
  50. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER 

    Refer to PROCEDURE - Step 2

  51. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 1
  52. REMOVE FRONT DOOR NO. 4 STRIPE 
    Refer to PROCEDURE - Step 3
  53. REMOVE FRONT DOOR OUTSIDE STRIPE 
    Refer to PROCEDURE - Step 4
  54. REMOVE FRONT DOOR SILENCER PAD 
    1. GTY1235193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE FRONT DOOR DUST PROOF SEAL 
    1. GTY1235192Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE FRONT DOOR PANEL CUSHION 
    1. GTY1235188Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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