Reassembly [10/2017 - 10/2020]: Procedure

1. Degrease the front door weatherstrip LH installation surface using non-residue solvent.
2. Remove the peeling paper of the double-sided tape trying not to touch the adhesional surface.
3. Attach the clip and install the new front door weatherstrip LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Double-sided Tape

   NOTE:

   Press the double-sided tape on the front door weatherstrip LH firmly to apply it.

1. Attach the claw and install a new front door panel cushion.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Attach the clip and install the front door No. 4 weatherstrip LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Clean the threaded portion on the vehicle body with non-residue solvent.
2. When reusing bolt:
   1. Clean the threaded portion on the bolt with non-residue solvent.
   2. Apply adhesive to the threads of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

3. Install the front door check assembly LH with the bolt and 2 nuts.

   Bolt 

   Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

   Nut 

   Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Nut
   	Bolt

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

1. Apply MP grease to the sliding parts of the front door outside handle frame sub-assembly LH.
2. Attach the 2 wire harness clamps and guide.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. Attach the claw as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	Outside
   *B	Inside

4. Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly LH with the TORX screw.

   Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

1. Install the front door lock open rod LH on the front door lock with motor assembly LH as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

   HINT: 

   Check that the front door lock open rod LH is securely attached to the front door lock with motor assembly LH.

2. Install the front door lock open rod LH to the front door outside handle frame sub-assembly LH and attach the snap of the front door outside handle as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Install in this Direction (1)
   	Install in this Direction (2)

1. Attach the guide in the direction indicated by the arrow shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Install in this Direction (1)
   	Install in this Direction (2)

2. Attach the claw in the direction indicated by the arrow shown in the illustration to install the front door front outside handle pad.

1. Attach the guide in the direction indicated by the arrow shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Install in this Direction (1)
   	Install in this Direction (2)

2. Attach the claw in the direction indicated by the arrow shown in the illustration to install the front door rear outside handle pad.

1. Apply MP grease to the sliding parts of the front door lock cylinder assembly LH.
2. Attach the guide for the front door lock cylinder assembly LH in the direction indicated by the arrow.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

3. Using a T30 "TORX" socket wrench, install the front door lock cylinder assembly LH with the TORX screw.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1

   Plug Hole

   Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

4. Install the plug hole.

1. Attach the claw of the front door outside handle cover RH in the direction indicated by the arrow.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

2. Using a T30 "TORX" socket wrench, install the front door outside handle cover RH with the TORX screw.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1

   Plug Hole

   Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

3. Install the plug hole.

1. Install the front door outside handle assembly LH in the direction of the arrow shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

2. Attach the holder as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Holder
   	Install in this Direction

3. Connect the connector.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

4. Attach the claw and close the connector cover as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

1. Apply MP grease to the sliding parts of the front door window regulator assembly LH.
2. Pull out the front door window regulator assembly LH from the service hole as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

3. Install the front door window regulator assembly LH with the 6 nuts in the order shown in the illustration.
   Fig 1: Front Door Window Regulator Assembly LH Nuts Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Nut
   	Connector

   Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

   NOTE:

   Do not damage the front door panel assembly with the front door window regulator assembly LH.

4. Connect the connector.

1. Attach the clip and install the front door rear window frame LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the nose piece to an air riveter and insert the mandrel section of a new 4 mm rivet into the nose piece.
3. Press the rivets perpendicularly to the installation holes. Using the air riveter, install the front door rear window frame LH with the 4 rivets.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Nose piece

   NOTE:

   Press the air riveter perpendicularly to the installation holes.

   HINT: 

   Pull the trigger again to cut off the rivet if the rivet does not cut off.

1. Install the front door No. 2 glass run to the front door rear lower frame sub-assembly LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

1. Attach the claw and install the front door rear lower frame sub-assembly LH to the front door rear window frame LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

2. Install the bolt.

   Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

1. Connect the 3 front multiplex network door ECU LH connectors.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Connect the connector and temporarily install the front door trim board sub-assembly LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. Connect the cable to the negative (-) auxiliary battery terminal.
4. Turn the power switch on (IG).
5. Move the front door glass sub-assembly LH until the installation bolts can be seen.
6. Turn the power switch off.
7. Disconnect the cable from the negative (-) auxiliary battery terminal.
   WARNING:

   • After disconnecting the cable from the negative (-) auxiliary battery terminal, wait for at least 90 seconds to start the operation.
   • If the airbag deploys for any reason, it may cause a serious accident.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

8. Disconnect the connector and remove the front door trim board sub-assembly LH.
9. Disconnect the 3 front multiplex network door ECU LH connectors.
10. Temporarily install the front door glass sub-assembly LH to the front door window regulator assembly LH in the order shown in the illustration.
    NOTE:

    Be careful not to damage the front door glass sub-assembly LH.

    Fig 2: Front Door Glass Sub-Assembly LH Installation Sequence

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    	Install in this Direction (1)
    	Install in this Direction (2)

11. Install the front door glass sub-assembly LH with the 2 bolts.

    Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NOTE:

    Check that the frame portion on the rear side of the front door glass sub-assembly LH is installed in the groove of the front door No. 2 glass run.

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 6

1. Install the 2 door guide protectors with the 2 clips.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the front door front glass run LH to the front pillar upper cover sub-assembly LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install one part of the front door glass run LH to the front pillar upper cover sub-assembly LH as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Slide the front door glass run LH in the direction indicated by the arrow shown in the illustration and temporarily install it together with the front pillar upper cover sub-assembly LH with the 2 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Install in this Direction (1)
   	Install in this Direction (2)

   NOTE:

   Check that the frame portion on the front side of the front door glass sub-assembly LH is attached to the front door glass run LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the front door glass run LH as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Install in this Direction (1)
   	Install in this Direction (2)

1. Tighten the front pillar upper cover sub-assembly LH with the 2 bolts so the front door glass sub-assembly LH is at the position shown in the illustration when it is raised.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

   Standard Clearance

   Area	Measurement
   a	3.0 to 5.4 mm (0.118 to 0.213 in.)

Refer to PROCEDURE - Step 10

HINT: 

When installing the front door rear belt moulding end cover LH, heat the front door panel and front door rear belt moulding end cover LH using a heat light.

WARNING:

• Do not touch the heat light and heated parts.
• Touching the heat light may result in burns.
• Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

1. Install a new front door rear belt moulding end cover LH.
   1. Using a heat light, heat a new front door rear belt moulding end cover LH and the front door panel surface.
   2. Remove the peeling paper from the face of the front door rear belt moulding end cover LH.

      HINT: 

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

   3. Attach the clip and install the front door rear belt moulding end cover LH as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Double-sided Tape

      NOTE:

      Press the double-sided tape on the front door rear belt moulding end cover LH firmly to apply it.

Refer to PROCEDURE - Step 1

1. Align the No. 2 front door weatherstrip with the groove of the front door window frame front moulding LH and install it.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT: 

When installing the front door No. 3 weatherstrip LH, heat the front door panel and front door No. 3 weatherstrip LH using a heat light.

WARNING:

• Do not touch the heat light and heated parts.
• Touching the heat light may result in burns.
• Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

1. Install a new front door No. 3 weatherstrip LH.
   1. Using a heat light, heat a new front door No. 3 weatherstrip LH and the front door panel surface.
   2. Remove the peeling paper from the face of the front door No. 3 weatherstrip LH.

      HINT: 

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

2. Attach the 4 clips and install the front door No. 3 weatherstrip LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Double-sided Tape

   NOTE:

   Press the double-sided tape on the front door No. 3 weatherstrip LH firmly to apply it.

1. Install the 2 screw grommets.
2. Install the front door armrest set bracket LH with the 3 nuts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 9.0 N.m (92 kgf/cm, 80 in.lbf) 

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

1. Install the front multiplex network door ECU LH with the 2 screws.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Screw
   	Connector

2. Connect the clamp and 3 connectors.

Refer to PROCEDURE - Step 3

1. Pass the front door lock remote control cable assembly LH and front door inside locking cable assembly LH through the front door service hole cover LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

2. Attach the clip and install the front door service hole cover LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. Turn the clips 45° in the direction indicated by the arrow shown in the illustration and install the 4 front door weatherstrip clips.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Turn
   	Service Hole Cover Clip

4. Connect the connector.
5. Connect the wire harness clamps.

Refer to PROCEDURE - Step 1

1. Install the front door panel protector LH to the front door glass inner weatherstrip LH as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

1. Install the front door vent seal LH as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

1. Install the front door glass inner weatherstrip LH in the direction indicated by the arrow shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

1. Attach the guide in the direction indicated by the arrow shown in the illustration and install the upper door frame garnish LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

2. Attach the clip.

1. Attach the 2 clips to the front door panel LH.
2. Slide the front door trim cover LH in the direction indicated by the arrow shown in the illustration and attach the clip.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

3. Attach the clip and install the front door trim cover LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the front door inside handle sub-assembly LH with the 3 screws.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 7

1. Attach the claw and install the front door inner trim cover LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Attach the claw and install the front door lock control knob holder LH to the door lock control knob bezel.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Attach the claw and install the door lock control knob bezel LH together with the front door lock control knob holder LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

1. Connect each connector.
2. Attach the claw and connect the front door inside locking cable assembly LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

3. Connect the front door lock remote control cable assembly LH to the front door inside handle sub-assembly LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

4. Attach the claw in the direction indicated by the arrow shown in the illustration to install the front door trim board sub-assembly LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

5. Attach the clip A and clip B to install the front door trim board sub-assembly LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Clip A
   *b	Clip B
   *c	Non-reusable part
   	Install in this Direction

   HINT: 

   The clip (*c in illustration) is a non-reusable part. Make sure to replace it with a new one.

6. Install the 3 screws.

1. Insert the guide, attach the claw and install the front door No. 2 armrest cover LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Attach the claw and install the front door armrest cover LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Attach the claw and install the front door trim upper cover LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Refer to ADJUSTMENT [10/2017 - ]

1. Remove the front door inner trim cover LH.
2. Rotate the dial to align the instrument panel safety pad sub-assembly stitching with the stitch line on the front door trim board sub-assembly LH as shown in the illustration.

   HINT: 

   Adjust the front door trim board sub-assembly LH so that it is within the range of -2.0 to 2.0 mm (-0.079 to 0.079 in.).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. Install the front door inner trim cover LH.

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 11

Refer to OPERATION CHECK [10/2017 - 10/2020]

Refer to DTC CHECK / CLEAR [10/2017 - 10/2020]

Refer to INITIALIZATION [10/2017 - 10/2023]

Refer to OPERATION CHECK [10/2017 - 10/2023]

Refer to OPERATION CHECK [10/2017 - 10/2023]

Refer to OPERATION CHECK [10/2017 - ]

Refer to OPERATION CHECK [10/2017 - 09/2019] , or refer to OPERATION CHECK [09/2019 - 10/2020]