Installation [07/2020 - 05/2023]: Procedure
- INSTALL OIL COOLER BRACKET
- INSTALL OIL COOLER ASSEMBLY
- INSTALL WIRE HARNESS CLAMP BRACKET
- CONNECT WIRE HARNESS
- CONNECT RADIATOR HOSE SUB-ASSEMBLY
- Connect the radiator hose sub-assembly to the oil cooler assembly, and slide the hose clip to secure the hose.
*a 2.0 to 5.0 mm (0.0787 to 0.197 in.) *b Paint Mark (Front Side of Vehicle) *c Permissible range for paint mark position *d Outside permissible range for paint mark position *e Clamp range 120° *f Front of vehicle *g Left side of vehicle NOTE:- The hose clip claw position is within the range shown in the illustration.
- Do not deform the oil cooler assembly.
- Install the radiator hose sub-assembly so that its paint marks are within the allowable range (3 paint lines) of the paint marks of the oil cooler assembly.
- Water or washer fluid can be used to assist with inserting the hose, however when using liquid other than water, dilute it to 50% concentration or less before use.
- When installing the radiator hose sub-assembly, do not twist the radiator hose sub-assembly.
- Connect the radiator hose sub-assembly to the oil cooler assembly, and slide the hose clip to secure the hose.
- INSTALL NO. 1 OIL COOLER OUTLET HOSE
- Install the No. 1 oil cooler outlet hose to the No. 1 oil cooler outlet tube and oil cooler assembly, and slide the 2 hose clips to secure the hose.
*a 2.0 to 7.0 mm (0.0787 to 0.276 in.) *b Paint Mark NOTE:- Do not deform the oil cooler assembly.
- When connecting the hose, align with the colors and positions of the paint mark before connecting.
- When installing the No. 1 oil cooler outlet hose, do not twist the No. 1 oil cooler outlet hose.
- Install the No. 1 oil cooler outlet hose to the No. 1 oil cooler outlet tube and oil cooler assembly, and slide the 2 hose clips to secure the hose.
- INSTALL NO. 1 OIL COOLER INLET HOSE
Install the No. 1 oil cooler inlet hose to the radiator assembly and No. 1 oil cooler inlet tube, and slide the 2 hose clips to secure the hose.
NOTE:- When connecting the hose, align with the colors and positions of the paint mark before connecting.
- When installing the No. 1 oil cooler inlet hose, do not twist the No. 1 oil cooler inlet hose.
- CONNECT NO. 3 RADIATOR HOSE
Refer to PROCEDURE - Step 26
- INSTALL WATER BY-PASS HOSE
- Install the water by-pass hose to the oil cooler assembly and No. 3 radiator hose, and slide the 2 hose clips to secure the hose.
*a 2.0 to 5.0 mm (0.0787 to 0.197 in.) *b Paint Mark (Front Side of Vehicle) *c Permissible range for paint mark position *d Outside permissible range for paint mark position *e Clamp range 120° *f Front of vehicle *g Left side of vehicle NOTE:- The hose clip claw position is within the range shown in the illustration.
- Do not deform the oil cooler assembly.
- When installing the water by-pass hose, do not twist the water by-pass hose.
- Water or washer fluid can be used to assist with inserting the hose, however when using liquid other than water, dilute it to 50% concentration or less before use.
- Install the radiator hose sub-assembly so that its paint marks are within the allowable range (3 paint lines) of the paint marks of the oil cooler assembly.
- Install the water by-pass hose to the oil cooler assembly and No. 3 radiator hose, and slide the 2 hose clips to secure the hose.
- INSTALL NO. 4 TRANSMISSION OIL COOLER HOSE
- Install the No. 4 transmission oil cooler hose to the radiator assembly and oil cooler assembly, and slide the 2 hose clips to secure the hose.
*a 2.0 to 7.0 mm (0.0787 to 0.276 in.) *b Paint Mark NOTE:- Do not deform the oil cooler assembly.
- When connecting the hose, align with the colors and positions of the paint mark before connecting.
- When installing the No. 4 transmission oil cooler hose, do not twist the No. 4 transmission oil cooler hose.
- Attach the clamp and connect the No. 4 transmission oil cooler hose to the water by-pass hose.
- Install the No. 4 transmission oil cooler hose to the radiator assembly and oil cooler assembly, and slide the 2 hose clips to secure the hose.
- INSTALL RADIATOR RESERVE TANK ASSEMBLY
Refer to PROCEDURE - Step 28
- INSTALL INTAKE AIR CONNECTOR PIPE
Refer to PROCEDURE - Step 27
- INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY RH
Refer to PROCEDURE - Step 101
- INSTALL AIR CLEANER HOSE ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH
Refer to PROCEDURE - Step 13
- ADD ENGINE COOLANT
Refer to PROCEDURE - Step 12
- INSTALL LOWER RADIATOR AIR DEFLECTOR
Refer to PROCEDURE - Step 8
- INSTALL RADIATOR SUPPORT TO FRAME SEAL RH
Refer to PROCEDURE - Step 10
- INSTALL RADIATOR SUPPORT TO FRAME SEAL LH
Refer to PROCEDURE - Step 9
- INSTALL V-BANK COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 147
- ADD AUTOMATIC TRANSMISSION FLUID
See step 3
- ADJUST AUTOMATIC TRANSMISSION FLUID
Refer to ADJUSTMENT [07/2020 - ]
- INSPECT FOR COOLANT LEAK
Refer to PROCEDURE - Step 3
- INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY
Refer to PROCEDURE - Step 137
- INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
Refer to PROCEDURE - Step 138
- INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
Refer to PROCEDURE - Step 143
- INSTALL FRONT SUSPENSION MEMBER BRACE SUB-ASSEMBLY RH
Refer to PROCEDURE - Step 140
- INSTALL FRONT SUSPENSION MEMBER BRACE SUB-ASSEMBLY LH
Refer to PROCEDURE - Step 139
- INSTALL FRONT FENDER SEAL RH
Refer to PROCEDURE - Step 21
- INSTALL FRONT FENDER SEAL LH
Refer to PROCEDURE - Step 22
- AFTER FILLING TRANSMISSION
See step 5
- ATF THERMAL DEGRADATION ESTIMATE RESET NOTE:
Approximately 50% or more of the ATF has been replaced during a repair of the transmission or a similar operation.
Refer to INITIALIZATION [07/2020 - ]