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Installation [10/2018 - ]: Procedure

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  1. INSTALL CYLINDER HEAD GASKET 
    1. Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
    2. Place a new cylinder head gasket on the cylinder block sub-assembly with the Lot No. stamp facing upward.
      GTY797241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lot No.
      Front of Engine
      NOTE:

      Make sure that the cylinder head gasket is installed in the correct orientation.

  2. INSTALL CYLINDER HEAD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 17

  3. INSTALL EXHAUST CAMSHAFT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 23

  4. INSTALL INTAKE CAMSHAFT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 24

  5. INSTALL CAMSHAFT BEARING CAP 

    Refer to PROCEDURE - Step 25

  6. INSTALL VALVE LASH ADJUSTER ASSEMBLY 

    Refer to PROCEDURE - Step 20

  7. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 21

  8. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 26

  9. INSTALL FUEL PUMP LIFTER GUIDE 

    Refer to PROCEDURE - Step 27

  10. INSTALL TIMING CHAIN COVER ASSEMBLY 

    Refer to PROCEDURE - Step 30

  11. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY 

    Refer to PROCEDURE - Step 31

  12. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 

    Refer to PROCEDURE - Step 32

  13. INSTALL NO. 1 CHAIN VIBRATION DAMPER 

    Refer to PROCEDURE - Step 33

  14. INSTALL CHAIN TENSIONER SLIPPER 

    Refer to PROCEDURE - Step 34

  15. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY 

    Refer to PROCEDURE - Step 35

  16. INSTALL CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 36

  17. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY 

    Refer to PROCEDURE - Step 31

  18. INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 38

  19. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 

    Refer to PROCEDURE - Step 23

  20. INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY 

    Refer to PROCEDURE - Step 40

  21. INSTALL TIMING CHAIN COVER OIL SEAL 

    See step  1

  22. INSTALL SPARK PLUG TUBE GASKET 

    Refer to PROCEDURE - Step 43

  23. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 44

  24. INSTALL OUTLET WATER BY-PASS SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 45

  25. INSTALL WATER OUTLET 

    Refer to PROCEDURE - Step 46

  26. INSTALL CRANKSHAFT PULLEY ASSEMBLY 

    Refer to PROCEDURE - Step 47

  27. INSTALL CAM TIMING CONTROL MOTOR O-RING 

    Refer to PROCEDURE - Step 1

  28. INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY 

    Refer to PROCEDURE - Step 2

  29. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY 

    Refer to PROCEDURE - Step 2

  30. INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 1

  31. INSTALL DIRECT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  32. INSTALL IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  33. INSTALL FUEL INJECTOR SEAL 

    Refer to PROCEDURE - Step 1

  34. INSTALL DIRECT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  35. INSTALL FUEL DELIVERY PIPE 

    Refer to PROCEDURE - Step 3

  36. INSTALL PORT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  37. INSTALL NO. 5 ENGINE WIRE 

    Refer to PROCEDURE - Step 2

  38. INSTALL INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 3

  39. INSTALL FUEL DELIVERY SPACER 

    Refer to PROCEDURE - Step 4

  40. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  41. INSTALL WATER BY-PASS HOSE ASSEMBLY 

    Refer to PROCEDURE - Step 17

  42. TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 1

  43. TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

  44. INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 3

  45. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 21

  46. CONNECT FUEL TUBE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 22

  47. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET 

    Refer to PROCEDURE - Step 2

  48. INSTALL INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 3

  49. INSTALL INTAKE MANIFOLD STAY 

    Refer to PROCEDURE - Step 4

  50. INSTALL NO. 3 WATER BY-PASS PIPE 

    Refer to PROCEDURE - Step 26

  51. INSTALL EGR VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 3

  52. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  53. INSTALL EGR COOLER ASSEMBLY 

    Refer to PROCEDURE - Step 1

  54. INSTALL THROTTLE BODY GASKET 

    Refer to PROCEDURE - Step 1

  55. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  56. INSTALL EXHAUST MANIFOLD (TWC: Front Catalyst) 

    Refer to PROCEDURE - Step 2

  57. INSTALL MANIFOLD STAY 

    Refer to PROCEDURE - Step 3

  58. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 4

  59. INSTALL WATER SEAL PLATE 

    Refer to PROCEDURE - Step 18

  60. INSTALL FUEL HOSE BRACKET 

    Refer to PROCEDURE - Step 35

  61. INSTALL ENGINE HANGERS 

    See step [10/2018 - 07/2022] 48, or see step [07/2022 -] 47

  62. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND 

    Refer to INSTALLATION [10/2018 - 07/2022] , or refer to INSTALLATION [07/2022 - ]

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