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Removal [10/2018 - 07/2022]: Procedure

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  1. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 8

  2. REMOVE NO. 1 FUEL VAPOR FEED HOSE 

    See step  28

  3. REMOVE PURGE VALVE (PURGE VSV) 

    Refer to PROCEDURE - Step 1

  4. REMOVE FUEL VAPOR FEED PIPE 

    See step  30

  5. REMOVE NO. 2 FUEL VAPOR FEED PIPE 

    See step  53

  6. DISCONNECT ENGINE WIRE 
    1. Disconnect the 7 connectors.
      GTY964670Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the 2 clamps and disconnect the engine wire.
  7. REMOVE IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  8. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side) 

    Refer to PROCEDURE - Step 2

  9. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side) 

    Refer to PROCEDURE - Step 3

  10. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY 

    Refer to PROCEDURE - Step 1

  11. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (EXHAUST CAMSHAFT TIMING GEAR BOLT ASSEMBLY) 

    Refer to PROCEDURE - Step 2

  12. REMOVE CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY 

    Refer to PROCEDURE - Step 2

  13. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 17

  14. REMOVE SPARK PLUG TUBE GASKET 

    Refer to PROCEDURE - Step 18

  15. REMOVE FUEL PUMP LIFTER GUIDE 

    Refer to PROCEDURE - Step 34

  16. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 
    1. Turn the crankshaft clockwise to align the timing mark (cutout) on the crankshaft pulley with the "0" timing mark on the No. 2 timing chain cover assembly.
      GTY964655Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Paint Mark
      *b Timing Mark
      *c "0" Timing Mark
    2. Check that the timing marks are positioned as shown in the illustration.

      HINT: 

      If the timing marks are not positioned as shown in the illustration, turn the crankshaft clockwise and then align them again.

    3. Place paint marks on the timing chain sub-assembly at points aligned with the timing marks on the camshaft timing gear assembly and camshaft timing exhaust gear assembly.
  17. REMOVE STRAIGHT SCREW PLUG 

    Refer to PROCEDURE - Step 20

  18. REMOVE CAMSHAFT 
    1. Rotate the crankshaft approximately 15° clockwise.
      GTY964915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Approximately 15°
    2. Rotate the crankshaft approximately 15° counterclockwise.
      GTY964726Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Approximately 15°
    3. Align the pin hole of the No. 1 chain tensioner assembly with the pin hole of the chain tensioner slipper, and then insert the pin.
      GTY964725Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Pin
      *b Pin Hole (No. 1 Chain Tensioner Assembly Side)
      *c Pin Hole (Chain Tensioner Slipper Side)
    4. Using the hexagonal portion of the exhaust camshaft sub-assembly, secure the exhaust camshaft sub-assembly.
      NOTE:

      Do not damage the camshaft housing sub-assembly, cylinder head sub-assembly and spark plug tube.

      GTY964890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
    5. Remove the 2 bolts from the camshaft timing exhaust gear assembly.
    6. Using the hexagonal portion of the intake camshaft sub-assembly, secure the intake camshaft sub-assembly.
      GTY964668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
      Turn
      NOTE:
      • Do not damage the camshaft housing sub-assembly, cylinder head sub-assembly and spark plug tube.
      • Do not disassemble the camshaft timing gear assembly.
    7. Using a bi-hexagon socket wrench (10 mm), remove the bolt from the camshaft timing gear assembly.
    8. Using the hexagonal portion of the exhaust camshaft sub-assembly, loosen and hold the timing chain sub-assembly while moving the exhaust camshaft sub-assembly in the direction shown in the illustration.
      GTY964896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold - -
      Turn - -
    9. Move the camshaft timing gear assembly together with the camshaft timing exhaust gear assembly and timing chain sub-assembly toward the No. 2 timing chain cover assembly as shown in the illustration.
      GTY964585Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Camshaft Timing Gear Assembly *2 Camshaft Timing Exhaust Gear Assembly
      *3 Timing Chain Sub-assembly - -
      Remove in this Direction - -
    10. Remove the camshaft timing exhaust gear assembly from the timing chain sub-assembly.
    11. Remove the camshaft timing gear assembly from the timing chain sub-assembly.
    12. Secure the timing chain sub-assembly to the vehicle using rope, etc.
      GTY904131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not drop the timing chain sub-assembly into the timing chain cover assembly.

    13. Uniformly loosen and remove the 9 camshaft bearing cap bolts in the order shown in the illustration.
      Fig 1: Camshaft Bearing Cap Bolts Loosening Sequence (9 Bolts)
      GTY964916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    14. Uniformly loosen and remove the 13 camshaft bearing cap bolts in the order shown in the illustration.
      NOTE:

      Uniformly loosen the camshaft bearing cap bolts while holding the camshaft horizontally.

      GTY964613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Camshaft Bearing Cap
      *2 No. 2 Camshaft Bearing Cap
      *3 No. 3 Camshaft Bearing Cap
      *4 No. 4 Camshaft Bearing Cap
    15. Remove the No. 1 camshaft bearing cap, No. 2 camshaft bearing cap, 2 No. 3 camshaft bearing caps and No. 4 camshaft bearing cap.

      HINT: 

      Arrange the removed parts so that they can be reinstalled in their original locations.

    16. Remove the intake camshaft sub-assembly from the camshaft housing sub-assembly.
      GTY904130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    17. Remove the exhaust camshaft sub-assembly from the camshaft housing sub-assembly.
      GTY904138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002