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Installation [12/2017 - ]: Procedure

  1. INSTALL LOWER RADIATOR SUPPORT 
    1. Install the 2 lower radiator supports to the radiator assembly.
  2. INSTALL SUB-RADIATOR SUPPORT CUSHION 
    1. Install the 2 sub-radiator support cushions to the radiator assembly.
  3. INSTALL FAN WITH MOTOR ASSEMBLY 
    1. Attach the guide.
      GTY777932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fan with motor assembly to the radiator assembly with the 2 bolts.
      NOTE:

      Do not damage the radiator assembly when installing the fan with motor assembly.

      Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

  4. INSTALL NO. 5 RADIATOR TO SUPPORT SEAL 
    1. Install a new No. 5 radiator support to seal to the radiator assembly.
  5. INSTALL NO. 4 RADIATOR TO SUPPORT SEAL 
    1. Install a new No. 4 radiator support to seal to the radiator assembly.
  6. INSTALL NO. 3 RADIATOR TO SUPPORT SEAL 
    1. Install a new No. 3 radiator support to seal to the radiator assembly.
  7. INSTALL NO. 2 RADIATOR TO SUPPORT SEAL 
    1. Install a new No. 2 radiator support to seal to the radiator assembly.
  8. INSTALL NO. 1 RADIATOR TO SUPPORT SEAL 
    1. Upper Side:
      1. Install a new No. 1 radiator support to seal to the radiator assembly.
    2. Lower Side:
      1. Install a new No. 1 radiator support to seal to the radiator assembly.
  9. INSTALL REAR RADIATOR SIDE AIR GUIDE PLATE RH 
    1. Attach the claw to install the rear radiator side air guide plate RH to the radiator assembly.
      GTY777942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL NO. 2 RADIATOR HOSE 
    1. Install the No. 2 radiator hose to the radiator assembly, and slide the clip to secure the hose.
      NOTE:

      Install so that the No. 2 radiator hose paint mark and radiator assembly positioning stopper are securely overlapped. (Rotational Direction)

    2. Attach the clamp to install the No. 2 radiator hose with the No. 4 radiator hose and water inlet hose.
      GTY784880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Radiator Hose *2 No. 4 Radiator Hose
      *3 Water Inlet Hose - -
      *a View A *b 120°
      *c 18° *d Paint Mark
      *e Upper Side *f LH Side
      *g Rotational Direction *h OK
      *i NG *j Variation Range
      *k Axis Direction *l Stopper
      *m 2 to 5 mm (0.0787 to 0.197 in.) *n 0 to 1 mm (0 to 0.0394 in.)
  11. INSTALL NO. 1 RADIATOR HOSE 
    1. Install the No. 1 radiator hose to the radiator assembly, and slide the clip to secure the hose.
      NOTE:

      Install so that the No. 1 radiator hose paint mark and radiator assembly positioning stopper are securely overlapped. (Rotational Direction)

    2. Attach the clamps to install the No. 1 radiator hose with the No. 3 radiator hose.
      GTY820168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Radiator Hose *2 No. 3 Radiator Hose
      *a View A *b 120°
      *c 18° *d Paint Mark
      *e Upper Side *f LH Side
      *g Rotational Direction *h OK
      *i NG *j Variation Range
      *k Axis Direction *l Stopper
      *m 2 to 5 mm (0.0787 to 0.197 in.) *n 0 to 1 mm (0 to 0.0394 in.)
  12. INSTALL INTERCOOLER COOLING RADIATOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  13. INSTALL INTERCOOLER COOLING WATER HOSE ASSEMBLY 
    1. Connect the intercooler water hose assembly, and slide the clips to secure the hose to the intercooler cooling radiator assembly.
      NOTE:
      • Install so that the intercooler water hose assembly paint mark and intercooler cooling radiator assembly positioning stopper are securely overlapped. (Rotational Direction)
      • Make sure the intercooler water hose assembly is securely inserted to the stopper. (Axial Direction)
      GTY779744Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b 90°
      *c Paint Mark *d Lower Side
      *e RH Side *f Rotational Direction
      *g OK *h NG
      *i Variation Range *j Axis Direction
      *k Stopper *l 2 to 7 mm (0.0787 to 0.276 in.)
    2. Install the intercooler water hose assembly with the 2 bolts.
      GTY777944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    3. Attach the clamp.
  14. INSTALL DISCHARGE HOSE SUB-ASSEMBLY 
    1. Attach the clamp to install the discharge hose sub-assembly to the fan with motor assembly.
  15. INSTALL REAR RADIATOR SIDE AIR GUIDE PLATE LH 
    1. Attach the claw and install the rear radiator side air guide plate LH to the radiator assembly.
      GTY777947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL RADIATOR ASSEMBLY 
    1. Install the radiator assembly together with the intercooler cooling radiator assembly and fan with motor assembly to the vehicle.
      NOTE:
      • Perform the following procedure with 2 or more people to prevent damage to the radiator assembly.
      • Do not damage the radiator assembly, fan with motor assembly, cooler pipe or cooling hoses when installing them.
      GTY799590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction - -
  17. INSTALL NO. 1 RADIATOR AIR GUIDE LH 
    1. Install the No. 1 radiator air guide LH with the 5 clips.
  18. INSTALL NO. 1 RADIATOR AIR GUIDE RH 
    1. Install the No. 1 radiator air guide RH with the 5 clips.
  19. INSTALL COOLER CONDENSER ASSEMBLY 
    1. Insert the cooler condenser assembly into the vehicle and attach the guide.
      NOTE:

      When inserting the cooler condenser assembly, do not damage the cooler condenser assembly and radiator assembly.

    2. Attach the claw to install the cooler condenser assembly.
      GTY827159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction - -
  20. CONNECT DISCHARGE HOSE SUB-ASSEMBLY 
  21. CONNECT LIQUID TUBE SUB-ASSEMBLY A 

    Refer to PROCEDURE - Step 3

  22. CONNECT NO. 2 INTERCOOLER COOLING WATER HOSE 
    1. Connect the No. 2 intercooler cooling water hose, and slide the clips to secure the hose to the intercooler cooler water hose assembly.
      NOTE:
      • Install so that the No. 2 intercooler cooling water hose paint mark and intercooler cooler water hose assembly positioning stopper are securely overlapped. (Rotational Direction)
      • Make sure the No. 2 intercooler cooling water hose is securely inserted to the stopper. (Axial Direction)
      GTY836238Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b 120°
      *c Paint Mark *d Upper Side
      *e Rear Side *f Rotational Direction
      *g OK *h NG
      *i Variation Range *j Axis Direction
      *k Stopper *l 2 to 7 mm (0.0787 to 0.276 in.)
  23. CONNECT NO. 1 INTERCOOLER COOLING WATER HOSE 
    1. Connect the No. 1 intercooler cooling water hose, and slide the clips to secure the hose to the intercooler cooler water hose assembly.
      NOTE:
      • Install so that the No. 1 intercooler cooling water hose paint mark and intercooler cooler water hose assembly positioning stopper are securely overlapped. (Rotational Direction)
      • Make sure the No. 1 intercooler cooling water hose is securely inserted to the stopper. (Axial Direction)
      GTY797448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b 120°
      *c 22.6° *d Paint Mark
      *e Front Side *f RH Side
      *g Rotational Direction *h OK
      *i NG *j Variation Range
      *k Axis Direction *l Stopper
      *m 2 to 7 mm (0.0787 to 0.276 in.) - -
  24. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Install the upper radiator support sub-assembly with the 4 bolts.

      Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf) 

  25. INSTALL HOOD LOCK CONTROL CABLE COVER LH 
    1. Attach the clamp to connect the hood lock control cable cover LH.
    2. Install the screw.
  26. INSTALL HOOD LOCK CONTROL CABLE COVER RH 
    1. Attach the clamp to connect the hood lock control cable cover RH.
    2. Install the screw.
  27. CONNECT ENGINE ROOM MAIN WIRE 
    1. Attach the clamps to connect the engine room main wire.
    2. Connect the connector.
  28. INSTALL HOOD LOCK SUPPORT BRACE 
    1. Install the hood lock support brace with the 2 bolts.

      Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf) 

    2. Attach the clamps.
  29. CONNECT INTERCOOLER COOLING WATER OUTLET HOSE 
    1. Connect the intercooler cooling water outlet hose, and slide the clips to secure the hose to the water tube.
      NOTE:
      • Install so that the intercooler cooling water outlet hose paint mark and water tube positioning stopper are securely overlapped. (Rotational Direction)
      • Make sure the intercooler cooling water outlet hose is securely inserted to the stopper. (Axial Direction)
      GTY830382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b 120°
      *c Paint Mark *d Front Side
      *e LH Side *f Rotational Direction
      *g OK *h NG
      *i Variation Range *j Axis Direction
      *k Stopper *l 2 to 7 mm (0.0787 to 0.276 in.)
  30. CONNECT WATER INLET HOSE 
    1. Connect the water inlet hose, and slide the clips to secure the hose to the water tube.
      NOTE:
      • Install so that the water inlet hose paint mark and oil cooler assembly positioning stopper are securely overlapped. (Rotational Direction)
      • Make sure the water inlet hose is securely inserted to the stopper. (Axial Direction)
    2. Attach the clamp.
      GTY784426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b 120°
      *c Paint Mark *d Rear Side
      *e LH Side *f Rotational Direction
      *g OK *h NG
      *i Variation Range *j Axis Direction
      *k Stopper *l 2 to 7 mm (0.0787 to 0.276 in.)
  31. CONNECT NO. 4 RADIATOR HOSE 
    1. Connect the No. 4 radiator hose to the water inlet assembly, and slide the clip to secure the hose.
      NOTE:

      Install so that the No. 4 radiator hose paint mark and water inlet assembly positioning stopper are securely overlapped. (Rotational Direction)

    2. Attach the clamp.
      GTY829266Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b 120°
      *c 45.4° *d Paint Mark
      *e Upper Side *f RH Side
      *g Rotational Direction *h OK
      *i NG *j Variation Range
      *k Axis Direction *l Stopper
      *m 2 to 6 mm (0.0787 to 0.236 in.) *n 0 to 1 mm (0 to 0.0394 in.)
  32. CONNECT NO. 3 RADIATOR HOSE 
    1. Connect the No. 3 radiator hose to the water control valve, and slide the clip to secure the hose.
      NOTE:

      Install so that the No. 3 radiator hose paint mark and water control valve positioning stopper are securely overlapped. (Rotational Direction)

      GTY788901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b 161.1°
      *c 11.1° *d Paint Mark
      *e Upper Side *f LH Side
      *g Rotational Direction *h OK
      *i NG *j Variation Range
      *k Axis Direction *l Stopper
      *m 2 to 6 mm (0.0787 to 0.236 in.) *n 0 to 1 mm (0 to 0.0394 in.)
  33. INSTALL INTERCOOLER RESERVE TANK ASSEMBLY 
    1. Install the intercooler reserve tank assembly to the fan with motor assembly with the 2 bolts.

      Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

      GTY776854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for 2WD:
      1. Connect the water by-pass hose to the electric water pump assembly, and slide the clip to secure the hose.
        NOTE:
        • Install so that the water by-pass hose paint mark and electric water pump assembly positioning stopper are securely overlapped. (Rotational Direction)
        • Make sure the water by-pass hose is securely inserted to the stopper. (Axial Direction)
        GTY815293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Water By-pass Hose - -
        *a View A *b 120°
        *c Paint Mark *d Front Side
        *e RH Side *f Rotational Direction
        *g OK *h NG
        *i Variation Range *j Axis Direction
        *k Stopper *l 2 to 7 mm (0.0787 to 0.276 in.)
    3. for AWD:
      1. Connect the water by-pass hose to the electric water pump assembly, and slide the clip to secure the hose.
        NOTE:
        • Install so that the water by-pass hose paint mark and electric water pump assembly positioning stopper are securely overlapped. (Rotational Direction)
        • Make sure the water by-pass hose is securely inserted to the stopper. (Axial Direction)
        GTY805435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Water By-pass Hose - -
        *a View A *b 120°
        *c Paint Mark *d Front Side
        *e RH Side *f Rotational Direction
        *g OK *h NG
        *i Variation Range *j Axis Direction
        *k Stopper *l 2 to 7 mm (0.0787 to 0.276 in.)
    4. Connect the intercooler reserve tank hose, and slide the clips to secure the hose to the intercooler reserve tank assembly.
      NOTE:
      • Install so that the intercooler reserve tank hose paint mark and intercooler reserve tank assembly positioning stopper are securely overlapped. (Rotational Direction)
      • Make sure the intercooler reserve tank hose is securely inserted to the stopper. (Axial Direction)
      GTY788777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b 120°
      *c Paint Mark *d Upper Side
      *e Front Side *f Rotational Direction
      *g OK *h NG
      *i Variation Range *j Axis Direction
      *k Stopper *l 2 to 7 mm (0.0787 to 0.276 in.)
  34. INSTALL RADIATOR RESERVE TANK ASSEMBLY 
    1. Install the radiator reserve tank assembly to the fan with motor assembly with the 2 bolts and clip.

      Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

      GTY780624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Clip
    2. Connect the reserve tank outlet hose, and slide the clip to secure the hose to the radiator pipe.
      NOTE:
      • Install so that the reserve tank outlet hose paint mark and radiator pipe positioning stopper are securely overlapped.
      • Make sure the reserve tank outlet hose is securely inserted to the stopper. (Axial Direction)
      GTY789119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Radiator Pipe - -
      *a 120° or less *b 14.5°
      *c Fit the claw of the clip in the following range. *d Paint Mark
      *e Stopper *f 2 to 5 mm (0.0787 to 0.197 in.)
    3. Connect the connectors and attach the clamps.
      GTY827660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the radiator reserve tank hose, and slide the clip to secure the hose to the radiator assembly.
      NOTE:
      • Install so that the radiator reserve tank hose paint mark and radiator assembly positioning stopper are securely overlapped. (Rotational Direction)
      • Make sure the radiator reserve tank hose is securely inserted to the stopper. (Axial Direction)
      GTY792762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b 120°
      *c Paint Mark *d Upper Side
      *e LH Side *f Rotational Direction
      *g OK *h NG
      *i Variation Range *j Axis Direction
      *k Stopper *l 2 to 7 mm (0.0787 to 0.276 in.)
  35. INSTALL HIGH PITCHED HORN ASSEMBLY 

    Refer to PROCEDURE - Step 2

  36. INSTALL LOW PITCHED HORN ASSEMBLY 

    Refer to PROCEDURE - Step 1

  37. INSTALL HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 1 [12/2017 - 11/2021] , or refer to INSTALLATION [11/2021 - 10/2022] , or refer to INSTALLATION [10/2022 - ]

  38. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR 

    Refer to PROCEDURE - Step 2 [12/2017 - 11/2021] , or refer to INSTALLATION [11/2021 - 10/2022] , or refer to INSTALLATION [10/2022 - ]

  39. INSTALL AIR CLEANER SUPPORT BRACKET 

    Refer to PROCEDURE - Step 110 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 110 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 110 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 110 [10/2023 - ]

  40. CONNECT NO. 3 ENGINE ROOM WIRE 

    Refer to PROCEDURE - Step 111 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 111 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 111 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 111 [10/2023 - ]

  41. INSTALL FRONT BUMPER NO. 2 REINFORCEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 1 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 1 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 1 [10/2020 - 11/2021] , or refer to PROCEDURE - Step 1 [11/2021 - 10/2023] , or refer to PROCEDURE - Step 1 [10/2023 - ]

  42. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 2 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 2 [10/2020 - 11/2021] , or refer to PROCEDURE - Step 2 [11/2021 - 10/2023] , or refer to PROCEDURE - Step 2 [10/2023 - ]

  43. INSTALL HEADLIGHT ASSEMBLY LH 

    Refer to INSTALLATION [12/2017 - 10/2020] , or refer to INSTALLATION [10/2020 - 10/2023] , or refer to INSTALLATION [10/2023 - ]

  44. INSTALL HEADLIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure described for the LH side.

  45. INSTALL FRONT BUMPER ENERGY ABSORBER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 10 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 10 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 10 [10/2020 - 11/2021] , or refer to PROCEDURE - Step 10 [11/2021 - 10/2023] , or refer to PROCEDURE - Step 10 [10/2023 - ]

  46. INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 10

  47. INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY RH 

    Refer to PROCEDURE - Step 9

  48. INSTALL AIR CLEANER ASSEMBLY LH 

    Refer to PROCEDURE - Step 127 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 127 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 127 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 127 [10/2023 - ]

  49. INSTALL AIR CLEANER ASSEMBLY RH 

    Refer to PROCEDURE - Step 128 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 128 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 128 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 128 [10/2023 - ]

  50. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 8

  51. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH 

    Refer to PROCEDURE - Step 7

  52. INSTALL FRONT BUMPER 
  53. ADD ENGINE COOLANT 

    Refer to PROCEDURE - Step 9

  54. ADD COOLANT (for Intercooler) 

    Refer to PROCEDURE - Step 5

  55. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT 

    Refer to PROCEDURE - Step 5

  56. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 3

  57. INSPECT FOR COOLANT LEAK (for Intercooler) 

    Refer to PROCEDURE - Step 1

  58. INSTALL LOWER RADIATOR AIR DEFLECTOR 

    Refer to PROCEDURE - Step 8

  59. INSTALL UPPER RADIATOR SUPPORT SEAL 

    Refer to PROCEDURE - Step 9

  60. INSTALL RADIATOR COVER PLATE 

    Refer to PROCEDURE - Step 10

  61. INSTALL V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 192 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 192 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 193 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 192 [10/2023 - ]

  62. INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 179 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 179 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 180 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 179 [10/2023 - ]

  63. INSTALL FRONT SUSPENSION MEMBER BRACE (for AWD) 

    Refer to PROCEDURE - Step 180 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 180 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 181 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 180 [10/2023 - ]

  64. INSTALL OIL PAN PROTECTOR (for 2WD) 

    Refer to PROCEDURE - Step 17

  65. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY 
  66. INSPECT FOR COOLING FAN MOTOR 

    Refer to Cooling Fan Circuit [12/2017 - ]

  67. ADJUST HEADLIGHT AIMING 

    Refer to ADJUSTMENT [12/2017 - 10/2020] , or refer to ADJUSTMENT [10/2020 - ]

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