Installation [12/2017 - ]: Procedure

1. Insert the cooler condenser assembly into the vehicle and into the guide.
   NOTE:

   When inserting the cooler condenser assembly, do not damage the cooler condenser assembly and radiator assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in the Direction

   HINT: 

   If the cooler condenser assembly is replaced with a new one, add compressor oil to the new cooler condenser assembly.

   Capacity

   40 cc (1.35 fl.oz)

   Compressor Oil

   ND-OIL 12 or equivalent

2. Attach the claw to install the cooler condenser assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

   Compressor Oil

   ND-OIL 12 or equivalent

3. Install the O-ring to the discharge hose sub-assembly.
   NOTE:

   Keep the O-rings and O-ring fitting surfaces free of foreign matter.

4. Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

   Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

   NOTE:

   • Do not apply excessive force to the discharge hose sub-assembly.
   • Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the vinyl tape from the liquid tube sub-assembly A and the connecting part of the cooler condenser assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

   Compressor Oil

   ND-OIL 12 or equivalent

3. Install the O-ring to the liquid tube sub-assembly A.
   NOTE:

   Keep the O-rings and O-ring fitting surfaces free of foreign matter.

4. Connect the liquid tube sub-assembly A and No. 1 cooler bracket to the cooler condenser assembly with the 2 bolts.

   Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

   NOTE:

   • Do not apply excessive force to the liquid tube sub-assembly A.
   • Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Attach the clamp.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Attach the clamp.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. Attach the upper radiator support sub-assembly to the 2 sub-radiator support cushions and install the upper radiator support sub-assembly with the 5 bolts as shown in the illustration.

   Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Bolt
   	Sub-Radiator Support Cushion
   	Install in this Direction

   NOTE:

   When installing the upper radiator support sub-assembly, do not damage the cooler condenser assembly and radiator assembly.

4. Install the hood lock control cable cover LH with the screw.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

5. Install the hood lock control cable cover RH with the screw.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

6. Attach the clamp to connect the engine room main wire.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

7. connect the connector.

Refer to PROCEDURE - Step 128 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 128 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 128 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 128 [10/2023 - ]

Refer to PROCEDURE - Step 127 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 127 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 127 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 127 [10/2023 - ]

1. Install the radiator support to crossmember brace sub-assembly RH with the 2 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 49 N.m (500 kgf/cm, 36 ft.lbf) 

1. Install the radiator support to crossmember brace sub-assembly LH with the 2 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 49 N.m (500 kgf/cm, 36 ft.lbf) 

1. Install the lower arm bracket brace sub-assembly RH with the 2 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	for Type A
   *B	for Type B

   Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

1. Install the lower arm bracket brace sub-assembly LH with the 2 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 1 [12/2017 - 11/2021] , or refer to INSTALLATION [11/2021 - 10/2022] , or refer to INSTALLATION [10/2022 - ]

1. Attach the clamp.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the hood lock release lever protector with the 2 clips

HINT: 

Use the same procedure described for the headlight assembly LH.

Refer to INSTALLATION [12/2017 - 10/2020] , or refer to INSTALLATION [10/2020 - 10/2023] , or refer to INSTALLATION [10/2023 - ]

Refer to INSTALLATION [12/2017 - 10/2020] , or refer to INSTALLATION [10/2020 - ]

Refer to PROCEDURE - Step 1 [12/2017 - 10/2020] , or refer to PROCEDURE - Step 1 [10/2020 - ]

Refer to PROCEDURE - Step 2 [12/2017 - 10/2020] , or refer to PROCEDURE - Step 2 [10/2020 - ]

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 9

Refer to PROCEDURE - Step 10