Clutch Pedal: Installation

1. Apply MP grease to the inside of a new clevis bushing.
2. Install the clevis bushing to the clutch pedal.

   HINT:

   Install the clevis bushing from the left side of the vehicle.

   Fig 1: Installing Clutch Master Cylinder Push Rod Clevis Bushing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the clutch pedal pad to the clutch pedal.
   Fig 2: Installing Clutch Pedal Pad To Clutch Pedal

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using needle-nose pliers, install the 3 clutch pedal cushions to the clutch pedal.
   Fig 3: Installing Clutch Pedal Cushions To Clutch Pedal

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply MP grease to the inner, outer and end surfaces of 2 new pedal bushings.
2. Install the clutch pedal shaft collar and 2 pedal bushings to the clutch pedal.
   Fig 4: Installing Clutch Pedal Shaft Collar

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply MP grease to the inside of the turnover bushing.
2. Install the turnover bushing to the clutch pedal.
   Fig 5: Installing Clutch Pedal Turnover Bushing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the clutch pedal to the clutch pedal support with the pedal shaft, washer, and nut.

   Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf) 

   Fig 6: Installing Clutch Pedal Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply MP grease to the inside of a new clutch pedal spring holder.
2. Install the clutch pedal spring holder.
   Fig 7: Installing Clutch Pedal Spring Holder

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply MP grease to the sliding portion of the spring.
2. Install the hook spring.
   Fig 8: Applying MP Grease To Sliding Portion Of Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply MP grease to the contact surface of the pin and clevis bushing.
2. Connect the clevis to the clutch pedal with the pin.

   HINT:

   Install a pin from the left side of the vehicle.

3. Install the new clip to the pin.
   Fig 9: Installing Clutch Master Cylinder Push Rod Clevis Pin

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the clutch pedal support with the 2 nuts and bolt.

   Torque: 19 N*m (190 kgf*cm, 14 ft.*lbf) 

   Fig 10: Installing Clutch Pedal Support Subassembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST, connect the clutch line.

   SST 09023-00101 

   Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

   HINT:

   Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).

   Fig 11: Connecting Clutch Line

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the clutch reservoir tube.
   Fig 12: Connecting Clutch Reservoir Tube

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the 3 connectors and clamp.

Fig 13: Connecting Connectors And Clamp

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Fill the brake reservoir with the brake fluid and bleed the clutch system (See BLEEDING  ).

   Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

HINT:

Check for leakage in the clutch system.

(See ON-VEHICLE INSPECTION  )

Some systems need initialization after reconnecting the negative battery terminal (See INITIALIZATION ).

(See DIAGNOSIS SYSTEM )