On-Vehicle Inspection

Pedal height from asphalt sheet: 

173.1 to 183.1 mm (6.8149 to 7.2086 in.) 

1. Loosen the lock nut and turn the stopper bolt until the height is correct. Tighten the lock nut.

   Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) 

   Fig 1: Identifying Clutch Pedal Height

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Depress the pedal until clutch resistance is felt.

   Pedal free play: 

   5.0 to 15.0 mm (0.197 to 0.591 in.) 

   Fig 2: Identifying Clutch Pedal Free Play And Push Rod Play

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Gently depress the pedal until the resistance begins to increase a little.

   Push rod play at pedal top: 

   1.0 to 5.0 mm (0.039 to 0.197 in.) 

1. Loosen the lock nut and turn the push rod until the free play and push rod play are correct.
2. Tighten the lock nut.
3. After adjusting the pedal free play, check the pedal height.
4. Connect the air duct and install the lower finish panel.

1. Pull the parking brake lever and install the wheel stopper.
2. Start and idle the engine.
3. Without depressing the clutch pedal, slowly move the shift lever to the reverse position until the gears are engaged.
4. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) to the full stroke end position.
   Fig 3: Identifying Clutch Release Point

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard distance: 

   25 mm (0.98 in.) or more (From pedal stroke end position to release point) 

   If the distance is not as specified, perform the following operations:

   • Check pedal height.
   • Check push rod play and pedal free play.
   • Bleed the clutch line.
   • Check the clutch cover assembly and disc assembly.