Clutch Master Cylinder: Installation

1. Install the clutch master cylinder assembly with the 2 bolts.

   Torque: 12 N*m (120 kgf*cm, 9 ft.*lbf) 

2. Connect the clutch reservoir tube.
   Fig 1: Installing Clutch Master Cylinder Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply MP grease to the contact surface of the pin and a clevis bushing.
2. Connect the clevis to the clutch pedal with the pin.

   HINT:

   Install the pin from the left side of the vehicle.

3. Install the new clip to the pin.

1. Install the clutch pedal switch assembly with the nut.

   Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) 

   Fig 2: Installing Clutch Master Cylinder Push Rod Clevis Pin

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the clutch pedal support with the 2 nuts and bolt.

   Torque: 19 N*m (190 kgf*cm, 14 ft.*lbf) 

   Fig 3: Installing Clutch Pedal Support Subassembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST, connect the clutch line.

   SST 09023-00101 

   Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

   NOTE: Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
   Fig 4: Connecting Clutch Line

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the clutch reservoir tube.
   Fig 5: Connecting Clutch Reservoir Tube

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the 3 connectors and clamp.

1. Fill the brake reservoir with the brake fluid and bleed the clutch system (See BLEEDING  ).

   Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

   Fig 6: Connecting Connectors And Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Check for leakage in the clutch system.

(See ON-VEHICLE INSPECTION  )

Some systems need initialization after reconnecting the negative battery terminal (See INITIALIZATION ).

(See DIAGNOSIS SYSTEM )