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Manual Transmission Assembly: Removal

WARNING: This page is about a different variant/trim than selected.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY  (See REMOVAL )
  3. REMOVE REAR CONSOLE PANEL SUB-ASSEMBLY  (See REMOVAL )
  4. REMOVE FRONT CONSOLE PANEL SUB-ASSEMBLY  (See REMOVAL )
  5. REMOVE FRONT ASH RECEPTACLE SUB-ASSEMBLY  (See REMOVAL )
  6. REMOVE CONSOLE BOX REGISTER ASSEMBLY  (See REMOVAL )
  7. REMOVE CONSOLE BOX  (See REMOVAL )
  8. REMOVE NO. 2 CONSOLE BOX DUCT  (See REMOVAL )
  9. REMOVE NO. 1 SHIFT AND SELECT LEVER BOOT 
    1. Remove the 4 bolts and No. 1 shift and select lever boot.
      Fig 1: Removing Bolts And No. 1 Shift And Select Lever Boot
      G05824604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE SHIFT LEVER CAP 
    1. Turn over the shift lever dust cover.
    2. Remove the 4 bolts and shift lever cap.
      3. Fig 2: Removing Bolts And Shift Lever Cap
      G05824605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE ENGINE UNDER COVER 
  12. REMOVE NO. 2 ENGINE UNDER COVER 
  13. DRAIN MANUAL TRANSMISSION OIL 
    1. Remove the drain plug and gasket, and drain the transmission oil.
    2. Install a new gasket and the drain plug.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

      Fig 3: Removing Drain Plug
      G05824597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 1 REAR FLOOR PANEL BRACE  (See REMOVAL )
  15. REMOVE FRONT CENTER FLOOR BRACE  (See REMOVAL )
  16. DISCONNECT HEATED OXYGEN SENSOR  (See REMOVAL )
  17. REMOVE FRONT EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  18. REMOVE FRONT FLOOR NO. 1 HEAT INSULATOR  (See REMOVAL )
  19. REMOVE OUTSIDE AIR GUIDE PLATE RH  (See REMOVAL )
  20. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY  (See REMOVAL )
  21. REMOVE ENGINE UNDER COVER AIR GUIDE BRACKET 
    1. Remove the 2 bolts and engine under cover air guide bracket.
      2. Fig 4: Removing Engine Under Cover Air Guide Bracket Bolts
      G05824607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE STARTER ASSEMBLY 

    (See REMOVAL )

  23. SEPARATE CLUTCH ACCUMULATOR ASSEMBLY 
    1. Remove the 2 bolts and 2 nuts, and separate the clutch accumulator assembly.
      Fig 5: Removing Clutch Accumulator Assembly Bolts And Nuts
      G05824608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY 
    1. Remove the 2 bolts and separate the clutch release cylinder assembly.
      Fig 6: Removing Clutch Release Cylinder Assembly
      G05830176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. DISCONNECT GROUND CABLE 
    1. Remove the bolt and disconnect the ground cable.
      Fig 7: Locating Ground Cable Bolt
      G05824610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. SEPARATE WIRE HARNESS 
    1. Disconnect the back-up lamp switch connector and separate the wire harness.
      Fig 8: Connecting Back-Up Light Switch Connector
      G05824611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE NO. 1 CLUTCH HOUSING COVER 
    1. Remove the 4 bolts and No. 1 clutch housing cover.
      Fig 9: Removing No. 1 Clutch Housing Cover Bolts
      G05824612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE NO. 2 CLUTCH HOUSING COVER 
    1. Remove the 4 bolts and No. 2 clutch housing cover.
      Fig 10: Removing Bolts And No. 2 Clutch Housing Cover
      G05824613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. SEPARATE CLUTCH COVER ASSEMBLY 
    1. Put matchmarks on the clutch cover assembly and the flywheel sub-assembly.
    2. Loosen each set bolt one turn at a time until spring tension is released.
    3. Remove the 6 bolts and separate the clutch cover assembly.
      Fig 11: Aligning Matchmarks On Clutch Cover Assembly And Flywheel Sub-Assembly
      G05824614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. SEPARATE FLOOR SHIFT CONTROL SHIFT LEVER RETAINER SUB-ASSEMBLY 
    1. Remove the 2 nuts and separate the floor shift control shift lever retainer sub-assembly.
      Fig 12: Removing Floor Shift Control Shift Lever Retainer Subassembly Nuts
      G05824615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE FLOOR SHIFT LEVER ASSEMBLY 
    1. Turn over the shift and select lever boot.
    2. Using a screwdriver, remove the E-ring and floor shift lever assembly.
    3. Remove the washer from the floor shift lever assembly.
      Fig 13: Removing E-Ring And Floor Shift Lever Assembly
      G05824616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bushings from the floor shift lever assembly.
      Fig 14: Removing Washer From Floor Shift Lever Assembly
      G05824617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. SUPPORT MANUAL TRANSMISSION ASSEMBLY 
    1. Support the manual transmission with a transmission jack.
      Fig 15: Supporting Manual Transmission With Transmission Jack
      G05824618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE ENGINE REAR MOUNTING MEMBER 
    1. Remove the 4 bolts, 4 nuts and engine rear mounting member.
      Fig 16: Removing Engine Rear Mounting Member Bolts And Nuts
      G05824619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE MANUAL TRANSMISSION ASSEMBLY 
    1. Remove the 9 bolts and manual transmission assembly.
  35. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY 
    1. Remove the clutch release fork sub-assembly from the transmission unit.
      2. Fig 17: Removing Bolts And Manual Transmission Assembly
      G05824620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE CLUTCH DISC ASSEMBLY  (See REMOVAL )
  37. REMOVE CLUTCH COVER ASSEMBLY 
  38. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR 
    1. Remove the 4 bolts and rear No. 1 engine mounting insulator.
      Fig 18: Removing Rear No. 1 Engine Mounting Insulator From Manual Transmission With Bolts
      G05824621Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE TRANSMISSION UPPER COVER SUB-ASSEMBLY 
    1. Remove the 2 bolts and transmission upper cover sub-assembly.
      Fig 19: Removing Transmission Upper Cover Sub-Assembly Bolts
      G05824622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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