Clutch Unit: Removal

WARNING: This page is about a different variant/trim than selected.

REMOVE MANUAL TRANSMISSION ASSEMBLY
(See REMOVAL )
REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY
1. Remove the clutch release fork sub-assembly from the transmission unit.
  
  Fig 1: Removing Clutch Release Fork Sub-Assembly From Transmission Unit
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the E-ring, pin and wave washer from the clutch release fork.
REMOVE CLUTCH DISC ASSEMBLY
NOTE: Keep the lining part of the clutch disc assembly, the pressure plate and surface of the flywheel sub-assembly away from oil and foreign matter.

Fig 2: Removing Clutch Disc Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH COVER ASSEMBLY
REMOVE CLUTCH RELEASE BEARING SHAFT SNAP RING
1. Using a snap ring expander, remove the clutch release bearing shaft snap ring.
  
  Fig 3: Removing Clutch Release Bearing Shaft Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the clutch release bearing hub, release bearing wave washer and release bearing plate washer.
  
  Fig 4: Removing Clutch Release Bearing Hub, Release Bearing Wave Washer And Release Bearing Plate Washer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH RELEASE HUB SNAP RING
1. Using a snap ring expander, remove the clutch release hub snap ring.
  
  Fig 5: Removing Clutch Release Hub Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the clutch release hub ball bearing, thrust cone spring plate washer and thrust cone spring.
  
  Fig 6: Removing Clutch Release Hub Ball Bearing, Thrust Cone Spring Plate Washer And Thrust Cone Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RELEASE FORK SUPPORT
1. Remove the 2 bolts and release fork support from the transmission unit.
2. Remove the release fork support spring from the release fork support.
  
  Fig 7: Checking Flywheel Subassembly Runout
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002