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Manual Transmission Extension Housing Oil Seal: Replacement

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE NO. 1 REAR FLOOR PANEL BRACE  (See REMOVAL )
  2. REMOVE FRONT CENTER FLOOR BRACE  (See REMOVAL )
  3. DISCONNECT HEATED OXYGEN SENSOR  (See REMOVAL )
  4. REMOVE FRONT EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  5. DRAIN MANUAL TRANSMISSION OIL 
    1. Remove the drain plug and gasket, and drain the transmission oil.
    2. Install a new gasket and the drain plug.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

      Fig 1: Removing Drain Plug
      G05824597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FRONT FLOOR NO. 1 HEAT INSULATOR  (See REMOVAL )
  7. REMOVE OUTSIDE AIR GUIDE PLATE RH  (See REMOVAL )
  8. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY  (See REMOVAL )
  9. REMOVE MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL 
    1. Using SST, remove the oil seal.

      SST 09308-00010 

      Fig 2: Removing Oil Seal
      G05824598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL 
    1. Using SST and a hammer, install a new oil seal to the extension housing.

      SST 09325-20010 

      Installation depth: 

      - 0.5 to 0.5 mm (-0.020 to 0.020 in.) 

      Fig 3: Installing New Oil Seal To Extension Housing
      G05824599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat the lip of the oil seal with MP grease.
  11. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY  (See INSTALLATION )
  12. INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE  (See INSTALLATION )
  13. INSTALL OUTSIDE AIR GUIDE PLATE RH  (See INSTALLATION )
  14. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR  (See INSTALLATION )
  15. INSTALL FRONT EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  16. INSTALL HEATED OXYGEN SENSOR  (See INSTALLATION )
  17. INSTALL FRONT CENTER FLOOR BRACE  (See INSTALLATION )
  18. INSTALL NO. 1 REAR FLOOR PANEL BRACE  (See INSTALLATION )
  19. ADD MANUAL TRANSMISSION OIL 
    1. Park the vehicle in a level place.
    2. Remove the transmission filler plug and gasket.
    3. Check that the oil surface is within 5 mm (0.20 in.) below the lowest point of the transmission filler plug opening.

      Oil grade: 

      API GL-5 

      Viscosity: 

      SAE 75W-90 

      Fig 4: Checking Oil Surface
      G04831625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Problems may occur when the oil level is too high or too low.
      • After replacing the oil, drive the vehicle and check the oil level again.
    4. Check for oil leakage if the oil level is low.
    5. Install the transmission filler plug and a new gasket.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

  20. CHECK FOR EXHAUST GAS LEAKS  (See INSTALLATION )
  21. INSPECT AND ADJUST MANUAL TRANSMISSION OIL LEVEL  (See ON-VEHICLE INSPECTION  )