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Home >> Lexus >> 2008 >> IS 250 RWD, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 33 (Supplemental Restraint System) >> Curtain Shield Airbag Assembly >> Disposal

Curtain Shield Airbag Assembly: Disposal

WARNING: This page is about a different car, the 2008 Lexus IS F. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Before performing pre-disposal deployment of any SRS component, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.
  1. PRECAUTION 

    HINT

    When scrapping a vehicle equipped with an SRS or disposing of the curtain shield airbag assembly, be sure to deploy the airbag first in accordance with the procedure described below If any abnormality occurs with the airbag deployment, contact the Service Dept. of TOYOTA MOTOR SALES, U S.A., INC.

    CAUTION:
    • An airbag or pretensioner may be activated by static electricity. To prevent this, be sure to touch a metal surface with your bare hands to discharge static electricity before performing this procedure.
    • Never dispose of a curtain shield airbag assembly that has an undeployed airbag.
    • The airbag produces an exploding sound when it is deployed, so perform the operation outdoors and where it will not create a nuisance to nearby residents.
    • When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool). Perform the operation in a place away from electrical noise.
    • When deploying the airbag, perform the operation at least 10 m (33 ft.) away from the curtain shield airbag assembly.
    • The curtain shield airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
    • Use gloves and safety glasses when handling a curtain shield airbag assembly with a deployed airbag.
    • Do not apply water, etc. to a curtain shield airbag assembly with a deployed airbag.
    • Always wash your hands with water after completing the operation.
  2. DISPOSE OF CURTAIN SHIELD AIRBAG ASSEMBLY (WHEN INSTALLED IN VEHICLE) 

    HINT

    Prepare a battery as the power source to deploy the airbag.

    1. Check the function of SST (See DISPOSAL  )
    2. Refer to PRECAUTION 
    3. Disconnect the cable from the negative (-) battery terminal
      CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
      Fig 1: Identifying SST (SRS Airbag Deployment Tool)
      G05757205Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the roof headlining assembly (See REMOVAL )
    5. Install SST
      1. Disconnect the connector from the curtain shield airbag assembly
        NOTE: When disconnecting the airbag connector, take care not to damage the airbag wire harness.
      2. After connecting the following SST to each other, connect them to the curtain shield airbag assembly

        SST 09082-00700, 09082-00802 (09082-10801, 09082-20801) 

        NOTE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock.
        Fig 2: Connecting SST To Curtain Shield Airbag Assembly
        G05757206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Move SST at least 10 m (33 ft) away from the vehicle rear side window
      4. Maintaining enough clearance for the SST wire harness in the rear side window, close all doors and windows of the vehicle
        NOTE: Take care not to damage the SST wire harness.
        Fig 3: Identifying Distance Between SST And Vehicle
        G05757207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      5. Connect the red clip of SST to the positive (+) battery terminal and the black clip of SST to the negative (-) battery terminal
    6. Deploy the airbag.
      1. Check that no one is inside the vehicle or within a 10 m (33 ft.) radius of the vehicle
      2. Press the SST activation switch and deploy the airbag
        CAUTION:
        • When deploying the airbag, make sure that no one is near the vehicle.
        • The curtain shield airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
        • Use gloves and safety glasses when handling a curtain shield airbag assembly with a deployed airbag.
        • Do not apply water, etc. to a curtain shield airbag assembly with a deployed airbag.
        • Always wash your hands with water after completing the operation.

        HINT:

        The airbag is deployed as the LED of the SST activation switch comes on.

  3. DISPOSE OF CURTAIN SHIELD AIRBAG ASSEMBLY (WHEN NOT INSTALLED IN VEHICLE) 
    NOTE:
    • When disposing of the curtain shield airbag assembly, never use the customer's vehicle to deploy the airbag.
    • Be sure to follow the procedure detailed below when deploying the airbag.

    HINT:

    Prepare a battery as the power source to deploy the airbag.

    1. Check the function of SST (See DISPOSAL  ).
    2. Remove the curtain shield airbag assembly (See REMOVAL  ).
      CAUTION: When removing the curtain shield airbag assembly, work must be started at least 90 seconds after the engine switch is turned off and the negative (-) battery terminal cable is disconnected from the battery.
      Fig 4: Identifying SST (SRS Airbag Deployment Tool)
      G05757208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Cut off the deployment section of the curtain shield airbag assembly.
      Fig 5: Locating Deployment Section Of Curtain Shield Airbag Assembly
      G05757209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using braided wire, tie down the curtain shield airbag assembly to an unneeded tire

      Wire: 

      Stripped wire section 

      1.25 mm 2  (0.0019 in. 2  ) or more 

      Fig 6: Identifying Stripped Wire Section
      G05757210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      CAUTION: If the wire is too thin or an alternative object is used to tie down the curtain shield airbag assembly, it may be snapped by the shock when the airbag is deployed. Always use a wire for vehicle use with an area of at least 1.25 mm2 (0.0019 in.2 ).

      HINT

      To calculate the area of the stripped wire section.

      Area = 3 14 x (Diameter)2 divided by 4

      1. Position the curtain shield airbag assembly inside the tire as shown in the illustration.

        Minimum tire size: 

        Must exceed the following dimensions 

        Width: 

        185 mm (7.28 in.) 

        Inner diameter: 

        360 mm (14.2 in.) 

        Fig 7: Positioning Curtain Shield Airbag Assembly Inside Tire
        G05757211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        CAUTION: Make sure that the wires are tight. If there is slack in the wires, the curtain shield airbag assembly may break loose due to the shock when the airbag is deployed.
        NOTE: The tire may be damaged by the airbag deployment, so use an unneeded tire.
    5. Install SST
      1. After connecting the following SST to each other, connect them to the curtain shield airbag assembly

        SST 09082-00802 (09082-10801, 09082-20801) 

        Fig 8: Connecting SST To Curtain Shield Airbag Assembly
        G05757212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Place the tires
      CAUTION: Do not place the deployment direction of the curtain shield airbag assembly facing toward the ground.
      1. Place at least 2 tires under the tire tied to the curtain shield airbag assembly
      2. Place at least 2 tires onto the tire tied to the curtain shield airbag assembly. The top tire should have a wheel installed.
        NOTE: Do not place the SST connector under the tire because it could be damaged.
        Fig 9: Placing Tires
        G05757213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Tie the tires together with the 2 wires
        CAUTION: Make sure that the wires are tight. Looseness in the wires results in the tires breaking loose due to the shock when the airbag is deployed.
        Fig 10: Tying Tires Together With Wires
        G05757214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install SST
      1. Connect the SST connector.

        SST 09082-00700 

        NOTE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire.
      2. Move SST at least 10 m (33 ft.) away from the airbag tied down to the tire.
    8. Deploy the airbag
      1. Connect the red clip of SST to the positive (+) battery terminal and the black clip of SST to the negative (-) battery terminal.
        Fig 11: Identifying Distance Between SST And Airbag
        G05757215Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Check that no one is within a 10 m (33 ft.) radius of the tire which the curtain shield airbag assembly is tied to.
      3. Press the SST activation switch and deploy the airbag.
        CAUTION: When deploying the airbag, make sure that no one is near the tire.

        HINT:

        The airbag is deployed as the LED of the SST activation switch comes on.

    9. Dispose of the curtain shield airbag assembly.
      CAUTION:
      • The curtain shield airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
      • Use gloves and safety glasses when handling a curtain shield airbag assembly with a deployed airbag.
      • Do not apply water, etc. to a curtain shield airbag assembly with a deployed airbag.
      • Always wash your hands with water after completing the operation.
        Fig 12: Placing Curtain Shield Airbag Assembly In Plastic Bag
        G05757216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the curtain shield airbag assembly from the tire.
      2. Place the curtain shield airbag assembly in a plastic bag, tie it tightly, and dispose of it according to local regulations