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Air Conditioning Unit: Installation

  1. INSTALL BLOWER ASSEMBLY 
    1. Install the blower with the 2 claws and screw.
      Fig 1: Identifying Blower Assembly Claws
      G05297845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) 

    2. Connect the connector.
  2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY (See  INSTALLATION  ) 
  3. INSTALL NO. 2 AIR DUCT 
    1. Install the duct with the screw.
    Fig 2: Identifying Air Duct Screw
    G05297842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FOOT DUCT UPPER 
    1. Attach the 2 claws and install the foot duct.
    Fig 3: Identifying Foot Duct Upper Claws
    G05297844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FOOT DUCT LOWER 
    1. Attach the 2 claws to install the foot duct.
    Fig 4: Identifying Foot Duct Lower Claws
    G05297843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL AIR CONDITIONING UNIT ASSEMBLY 
    1. Install the A/C unit with the nut.
      Fig 5: Identifying A/C Unit Nut
      G05297841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

  7. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY 
    1. Driver side:
      Fig 6: Identifying Instrument Panel Reinforcement Bolts
      G05297884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a T40 "Torx" socket, install the instrument panel reinforcement with the 3 "Torx" bolts.

        Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf) 

    2. Passenger side:
      1. Using a 12 mm hexagon wrench, install the instrument panel reinforcement with the 2 bolts.

        Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      2. Using a T40 "Torx" socket, install the instrument panel reinforcement with the 2 "Torx" bolts.

        Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    3. Install the instrument panel reinforcement with the 6 bolts and 2 screws.

      Torque: 

      9.8 N*m (100 kgf*cm, 7 ft.*lbf) for bolt A 

    4. Install the bolt and cap.
      Fig 7: Identifying Instrument Panel Reinforcement Bolts And Cap
      G05297885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the 2 connectors and attach the 27 clamps.
    6. Install the 2 junction blocks with the 2 bolts and 3 nuts.
    Fig 8: Identifying Instrument Panel Reinforcement Assembly Clamps
    G05297838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. CONNECT TRANSPONDER KEY ECU ASSEMBLY 
    1. Install the transponder key ECU with the screw.
    2. Attach the clamp.
    Fig 9: Identifying Transponder Key ECU Assembly Clamp And Screw
    G05297837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL DEFROSTER LOWER NOZZLE ASSEMBLY 
    1. Attach the 4 claws and install the defroster lower nozzle.
    Fig 10: Identifying Defroster Lower Nozzle Claws
    G05297836Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL NO. 1 CONSOLE BOX DUCT 
    1. Install the console box duct.
    Fig 11: Identifying Console Box Duct
    G05297835Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL NO. 2 CONSOLE BOX DUCT 
    1. Install the console box duct with the 2 clips.
      Fig 12: Identifying Console Box Duct Clips
      G05297834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY (See  INSTALLATION  ) 
  13. INSTALL MULTI-DISPLAY WITH RADIO RECEIVER ASSEMBLY (See  INSTALLATION  ) 
  14. INSTALL FRONT PILLAR GARNISH LH (See  INSTALLATION  ) 
  15. INSTALL FRONT PILLAR GARNISH RH (See  INSTALLATION  ) 
  16. INSTALL GLOVE COMPARTMENT DOOR SUB-ASSEMBLY (See  INSTALLATION  ) 
  17. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY (See  INSTALLATION  ) 
  18. INSTALL STEERING CONTROL ECU (See  INSTALLATION  ) 
  19. INSTALL INSTRUMENT PANEL NO.2 UNDER COVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  20. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY (See  INSTALLATION  ) 
  21. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (See  INSTALLATION  ) 
  22. INSTALL INSTRUMENT PANEL NO.1 SAFETY PAD SUB-ASSEMBLY (See  INSTALLATION  ) 
  23. INSTALL INSTRUMENT PANEL NO.1 UNDER COVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  24. INSTALL INSTRUMENT SIDE PANEL LH (See  INSTALLATION  ) 
  25. INSTALL INSTRUMENT SIDE PANEL RH (See  INSTALLATION  ) 
  26. INSTALL COMBINATION METER ASSEMBLY (See  INSTALLATION  ) 
  27. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (See  INSTALLATION  ) 
  28. INSTALL CONSOLE BOX (See  INSTALLATION  ) 
  29. INSTALL STEERING COLUMN ASSEMBLY 

    For 3GR-FSE (see INSTALLATION )

    For 3UZ-FE (see INSTALLATION )

  30. INSTALL CONSOLE BOX REGISTER ASSEMBLY (See  INSTALLATION  ) 
  31. INSTALL CONSOLE BOX PLATE (See  INSTALLATION  ) 
  32. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (See  INSTALLATION  ) 
  33. INSTALL INSTRUMENT PANEL FINISH PANEL END RH (See  INSTALLATION  ) 
  34. INSTALL CONSOLE UPPER PANEL ASSEMBLY (See  INSTALLATION  ) 
  35. INSTALL FRONT CONSOLE UPPER PANEL GARNISH (See  INSTALLATION  ) 
  36. INSTALL HEADLIGHT DIMMER SWITCH ASSEMBLY (See  INSPECTION  ) 
  37. INSTALL WINDSHIELD WIPER SWITCH ASSEMBLY (See  INSTALLATION  ) 
  38. INSTALL SPIRAL CABLE WITH STEERING SENSOR (See  INSTALLATION  ) 
  39. INSTALL STEERING COLUMN COVER UPPER 

    For 3GR-FSE (see INSTALLATION )

    For 3UZ-FE (see INSTALLATION )

  40. INSTALL STEERING COLUMN COVER LOWER 

    For 3GR-FSE (see INSTALLATION )

    For 3UZ-FE (see INSTALLATION )

  41. INSTALL STEERING WHEEL ASSEMBLY 

    For 3GR-FSE (see INSTALLATION )

    For 3UZ-FE (see INSTALLATION )

  42. INSTALL STEERING PAD (See  INSTALLATION  ) 
  43. INSTALL STEERING WHEEL NO. 3 COVER LOWER 
  44. INSTALL STEERING WHEEL NO. 2 COVER LOWER 
  45. INSTALL FRONT DOOR OPENING TRIM COVER LH (See  INSTALLATION  ) 
  46. INSTALL FRONT DOOR OPENING TRIM COVER RH (See  INSTALLATION  ) 
  47. INSTALL FRONT DOOR SCUFF PLATE LH (See  INSTALLATION  ) 
  48. INSTALL FRONT DOOR SCUFF PLATE RH (See  INSTALLATION  ) 
  49. INSTALL HEATER WATER INLET HOSE A 
    1. Install the water hose and attach the clip.
      Fig 13: Identifying Heater Water Inlet Hose
      G05297833Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. INSTALL HEATER WATER OUTLET HOSE A 
    1. Use the same procedures described for the water hose.
  51. INSTALL LIQUID TUBE SUB-ASSEMBLY A 
    1. Remove the vinyl tape attached to the tube.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the liquid tube.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the liquid tube.
    4. Install the liquid tube to the fitting hole.
  52. INSTALL SUCTION PIPE SUB-ASSEMBLY 
    1. Remove the vinyl tape attached to the pipe.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the suction pipe.
    4. Move the hook connector in the direction indicated by the arrow in the illustration.
    5. Insert the pipe joints into the fitting holes securely and tighten the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

    Fig 14: Installing Suction Pipe Sub-Assembly
    G05297892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. INSTALL FRONT WIPER MOTOR AND LINK ASSEMBLY (See  INSTALLATION  ) 
  54. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  55. INSTALL FRONT FENDER TO COWL SIDE SEAL LH (See  INSTALLATION  ) 
  56. INSTALL FRONT FENDER TO COWL SIDE SEAL RH (See  INSTALLATION  ) 
  57. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (See  INSTALLATION  ) 
  58. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (See  INSTALLATION  ) 
  59. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  60. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  61. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH (See  INSTALLATION  ) 
  62. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  63. ADD ENGINE COOLANT (See  REPLACEMENT  ) 
  64. CHARGE REFRIGERANT (See  REPLACEMENT  ) 
  65. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
  66. WARM UP ENGINE (See  REPLACEMENT  ) 
  67. CHECK FOR ENGINE COOLANT LEAKS (See  COOLING SYSTEM  ) 
  68. CHECK FOR LEAKAGE OF REFRIGERANT (See  REPLACEMENT  ) 
  69. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  70. CHECK SRS WARNING LIGHT 
    1. Check SRS warning light (see DIAGNOSIS SYSTEM ).
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