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Brake Pedal: Installation

  1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (for 2GR-FSE) 
    1. Install the brake pedal support assembly with the bolt.

      Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf) 

      Fig 1: Locating Brake Pedal Support Assembly With Bolt
      G05297235Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the wire harness clamp.
    3. Connect the 2 connectors.
      Fig 2: Locating Wire Harness Clamp And Connectors
      G05297246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (for 3UZ-FE) 
    1. Install the brake pedal support assembly with the bolt.

      Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf) 

      Fig 3: Locating Front Axle Hub Bolt
      G05010428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the wire harness clamp.
    3. Connect the 3 connectors.
      Fig 4: Locating Wire Harness Clamp
      G05297248Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BRAKE BOOSTER GASKET (for 2GR-FSE) (See  INSTALLATION  ) 
  4. INSTALL BRAKE BOOSTER ASSEMBLY (for 2GR-FSE) (See  INSTALLATION  ) 
  5. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for 2GR-FSE) (See  INSTALLATION  ) 
  6. INSTALL BRAKE PEDAL RETURN SPRING (for 2GR-FSE) (See  INSTALLATION  ) 
  7. INSTALL ABS AND TRACTION ACTUATOR ASSEMBLY (for 2GR-FSE) (See  REASSEMBLY  ) 
  8. INSTALL BRAKE ACTUATOR ASSEMBLY WITH ACTUATOR BRACKET (for 3UZ-FE) (See  DISASSEMBLY  ) 
  9. INSTALL BRAKE BOOSTER GASKET (for 3UZ-FE) (See  INSTALLATION  ) 
  10. INSTALL BRAKE MASTER CYLINDER ASSEMBLY WITH STROKE SIMULATOR (for 3UZ-FE) (See  INSTALLATION  ) 
  11. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for 3UZ-FE) (See  INSTALLATION  ) 
  12. INSTALL BRAKE PEDAL RETURN SPRING (for 3UZ-FE) (See  INSTALLATION  ) 
  13. INSTALL RESERVOIR TUBE NO.1 HOSE (for 3UZ-FE) 
  14. INSTALL SKID CONTROL ECU ASSEMBLY (for 3UZ-FE) (See  REMOVAL  ) 
  15. INSTALL ENGINE ROOM RELAY NO.3 BLOCK 
  16. CONNECT BATTERY NEGATIVE TERMINAL 
  17. DISABLE  BRAKE FLUID (FOR 3UZ-FE)  
  18. ADD RESERVOIR WITH BRAKE FLUID (for 3UZ-FE) (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  19. BLEED BRAKE RESERVOIR TUBE NO.1 HOSE (for 3UZ-FE) 
  20. BLEED MASTER CYLINDER (for 3UZ-FE) 
  21. BLEED FRONT BRAKE SYSTEMS (for 3UZ-FE) (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  22. BLEED REAR BRAKE SYSTEM (for 3UZ-FE) (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  23. PERFORM ACCUMULATOR ZERO DOWN (for 3UZ-FE) (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  24. CHECK BRAKE FLUID LEVEL (for 3UZ-FE) (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  25. CLEAR DTC (for 3UZ-FE) 
  26. PERFORM LINER VALVE OFFSET LEARNING (for 3UZ-FE) (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  27. ADD BRAKE FLUID (for 2GR-FSE) (See  BRAKE FLUID (FOR 2GR-FSE)  ) 
  28. BLEED MASTER CYLINDER (for 2GR-FSE) (See  BRAKE FLUID (FOR 2GR-FSE)  ) 
  29. BLEED BRAKE LINE (for 2GR-FSE) (See  BRAKE FLUID (FOR 2GR-FSE)  ) 
  30. BLEED ABS AND TRACTION ACTUATOR ASSEMBLY (for 2GR-FSE) (See  BLEEDING  ) 
  31. INSPECT FLUID LEVEL IN RESERVOIR (for 2GR-FSE) (See  BRAKE FLUID (FOR 2GR-FSE)  ) 
  32. INSPECT BRAKE FLUID LEAKAGE 
  33. INSPECT AND ADJUST BRAKE PEDAL HEIGHT (See  ADJUSTMENT  ) 
  34. INSPECT PEDAL FREE PLAY (See  BRAKE PEDAL  ) 
  35. INSPECT PEDAL RESERVE DISTANCE (See  BRAKE PEDAL  ) 
  36. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY NO.1 LOWER (See  INSTALLATION  ) 
  37. INSTALL INSTRUMENT PANEL SAFETY PAD NO.1 SUB-ASSEMBLY (See  INSTALLATION  ) 
  38. INSTALL INSTRUMENT PANEL UNDER COVER NO.1 SUB-ASSEMBLY (See  INSTALLATION  ) 
  39. INSTALL INSTRUMENT SIDE PANEL LH (See  INSTALLATION  ) 
  40. INSTALL FRONT DOOR OPENING TRIM COVER LH (See  INSTALLATION  ) 
  41. INSTALL FRONT DOOR SCUFF PLATE LH (See  INSTALLATION  ) 
  42. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (See  INSTALLATION  ) 
  43. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY (See  INSTALLATION  ) 
  44. INSTALL CONSOLE UPPER PANEL GARNISH FRONT (See  INSTALLATION  ) 
  45. INSTALL FRONT WHEEL 
  46. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  47. INSTALL FRONT FENDER TO COWL SIDE SEAL RH (See  INSTALLATION  ) 
  48. INSTALL FRONT FENDER TO COWL SIDE SEAL LH (See  INSTALLATION  ) 
  49. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (See  INSTALLATION  ) 
  50. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (See  INSTALLATION  ) 
  51. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH (See  INSTALLATION  ) 
  52. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  53. INSTALL ENGINE ROOM COVER SIDE (See  FUEL PUMP CONTROL CIRCUIT  ) 
  54. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  55. INSPECT VSC SENSOR SIGNAL 

    (See DIAGNOSIS SYSTEM )

  56. INSPECT ACTUATOR WITH INTELLIGENT TESTER (for 2GR-FSE) 

    (See DIAGNOSIS SYSTEM 0)

  57. INSPECT SRS WARNING LIGHT 

    (See DIAGNOSIS SYSTEM )

  58. PERFORM INITIALIZATION 

    (See INITIALIZATION )

    1. Some systems need initialization after reconnecting the cable to the negative battery terminal.
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