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BRAKE MASTER CYLINDER (for 3UZ-FE): Installation

  1. INSTALL BRAKE BOOSTER GASKET 
    1. Install a new gasket to the brake master cylinder assembly with brake simulator assembly.
  2. INSTALL BRAKE MASTER CYLINDER WITH SIMULATOR CYLINDER ASSEMBLY 
    1. Install the brake master cylinder assembly with brake simulator assembly with the 4 nuts.

      Torque: 12.7 N*m (128 kgf*cm, 9 ft.*lbf) 

      Fig 1: Locating Brake Master Cylinder Assembly With Brake Simulator Assembly With Nuts
      G05297266Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connectors and clamp.
    Fig 2: Locating Connectors And Clamp
    G05297274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Apply lithium soap base glycol grease to the push rod pin.
    2. Install the push rod clevis to the brake pedal support assembly with the push rod pin and a new clip.
      Fig 3: Locating Push Rod Clevis To Brake Pedal Support Assembly With Push Rod Pin And Clip
      G05297275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL BRAKE PEDAL RETURN SPRING 
    1. Install the brake return spring.
  5. INSTALL BRAKE ACTUATOR ASSEMBLY (See  DISASSEMBLY  ) 
  6. INSTALL RESERVOIR TUBE NO.1 HOSE 
    1. Install the reservoir tube hose No. 1 with the clip.
  7. INSTALL SKID CONTROL ECU BRACKET 
    1. Install the skid control ECU bracket with the 3 bolts.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

  8. INSTALL SKID CONTROL ECU ASSEMBLY (See  REMOVAL  ) 
  9. CONNECT BATTERY NEGATIVE TERMINAL 
  10. DISABLE BRAKE CONTROL (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  11. ADD RESERVOIR WITH BRAKE FLUID (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  12. BLEED BRAKE RESERVOIR TUBE NO.1 HOSE 
  13. BLEED MASTER CYLINDER 
  14. BLEED FRONT BRAKE SYSTEM (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  15. BLEED REAR BRAKE SYSTEM (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  16. PERFORM ACCUMULATOR ZERO DOWN (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  17. CHECK BRAKE FLUID LEVEL (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  18. REMOVE CLEAR DTC 
  19. PERFORM LINER VALVE OFFSET LEARNING (See  BRAKE FLUID (FOR 3UZ-FE)  ) 
  20. INSPECT BRAKE PEDAL HEIGHT (See  BRAKE PEDAL  ) 
  21. INSPECT PEDAL FREE PLAY (See  BRAKE PEDAL  ) 
  22. INSPECT PEDAL RESERVE DISTANCE (See  BRAKE PEDAL  ) 
  23. INSPECT BRAKE FLUID LEAKAGE 
  24. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY NO.1 LOWER (See  INSTALLATION  ) 
  25. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY (See  INSTALLATION  ) 
  26. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1 (See  INSTALLATION  ) 
  27. INSTALL INSTRUMENT SIDE PANEL LH (See  INSTALLATION  ) 
  28. INSTALL FRONT DOOR OPENING TRIM COVER LH (See  INSTALLATION  ) 
  29. INSTALL FRONT DOOR SCUFF PLATE LH (See  INSTALLATION  ) 
  30. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (See  INSTALLATION  ) 
  31. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY (See  INSTALLATION  ) 
  32. INSTALL CONSOLE UPPER PANEL GARNISH FRONT (See  INSPECTION  ) 
  33. INSTALL FRONT WHEEL 
  34. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  35. INSTALL FRONT FENDER TO COWL SIDE SEAL LH (See  INSTALLATION  ) 
  36. INSTALL FRONT FENDER TO COWL SIDE SEAL RH (See  INSTALLATION  ) 
  37. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (See  INSTALLATION  ) 
  38. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (See  INSTALLATION  ) 
  39. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH (See  INSTALLATION  ) 
  40. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  41. INSTALL ENGINE ROOM COVER SIDE (See  INSPECTION PROCEDURE  ) 
  42. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  43. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSPECTION PROCEDURE  ) 
  44. INSPECT VSC SENSOR SIGNAL 

    (See CALIBRATION )

  45. INSPECT ACTUATOR WITH INTELLIGENT TESTER 

    (See DIAGNOSIS SYSTEM 8)

  46. INSPECT SRS WARNING LIGHT 

    (See DIAGNOSIS SYSTEM 8)

  47. PERFORM INITIALIZATION 

    (See DIAGNOSIS SYSTEM )

    Some systems need initialization after reconnecting the cable to the negative battery terminal.

  48. CLEAR DTC 

    (See DTC CHECK / CLEAR )

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