Parking Brake Assembly: Reassembly

1. Using a feeler gauge, measure the clearance.

   Standard clearance: Less than 0.35 mm (0.014 in.) 

   If the clearance is greater than the standard, replace the shim with one of the following sizes.

   PARKING BRAKE SHOE LEVER
   
   

   Shim Thickness	Shim Thickness
   0.3 mm (0.012 in.)	0.9 mm (0.035 in.)
   0.6 mm (0.024 in.)	-

   Fig 1: Measuring Parking Brake Shoe Lever Clearance

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using pliers, install the parking brake shoe and shim with a new C-washer.
   Fig 2: Installing Parking Brake Shoe And Shim With C-Washer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply high temperature grease to the areas of the backing plate which make contact with the parking brake shoe.
   Fig 3: Identifying Areas For Applying High Temperature Grease

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the parking brake shoe hold down spring No. 2 pin to the backing plate.
   Fig 4: Installing Parking Brake Shoe Hold Down Spring No. 2 Pin To Backing Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the parking brake shoe hold down spring No. 1 pin to the backing plate.
   Fig 5: Installing Parking Brake Shoe Hold Down Spring No. 1 Pin To Backing Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using needle-nose pliers, connect the parking brake No. 3 cable assembly to the parking brake shoe lever.
   NOTE: Be careful not to damage the parking brake No. 3 cable assembly.
   Fig 6: Connecting Parking Brake No. 3 Cable Assembly To Parking Brake Shoe Lever

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the parking brake No. 2 shoe assembly with the parking brake shoe hold down spring No. 2 pin, parking brake shoe hold down spring No. 2 cup, parking brake shoe hold down spring and parking brake shoe hold down spring No. 1 cup.
   Fig 7: Installing Parking Brake No. 2 Shoe Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply high temperature grease to the parking brake shoe adjusting screw set.
   Fig 8: Applying High Temperature Grease To Parking Brake Shoe Adjusting Screw Set

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the parking brake shoe return tension No. 2 spring to the parking brake No. 1 shoe assembly and parking brake No. 2 shoe assembly.
3. Install the parking brake shoe adjusting screw set to the parking brake No. 1 shoe assembly and parking brake No. 2 shoe assembly.
   Fig 9: Installing Parking Brake Shoe Return Tension No. 2 Spring To Parking Brake No. 1 Shoe Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the parking brake No. 1 shoe assembly with the parking brake shoe hold down spring No. 1 pin, parking brake shoe hold down spring No. 2 cup, parking brake shoe hold down spring and parking brake shoe hold down spring No. 1 cup.

Fig 10: Installing Parking Brake No. 1 Shoe Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the parking brake shoe strut and parking brake shoe strut compression spring to the parking brake No. 1 and No. 2 parking brake shoe assemblies.
2. Using needle-nose pliers, install the 2 parking brake shoe return tension No. 1 springs.

   HINT:

   Be sure to install the front side spring before the rear side.

   Fig 11: Installing Parking Brake Shoe Return Tension No. 1 Springs

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Make sure that all the parts are installed properly. If necessary, reinstall properly.
   Fig 12: Checking Parking Brake Installation

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the matchmarks on the rear disc and rear axle hub.

1. Install the rear disc brake caliper assembly with the 2 bolts.

   Torque: 78 N*m (795 kgf*cm, 58 ft.*lbf) 

   NOTE: Do not twist the flexible hose.
   Fig 13: Installing Rear Disc Brake Caliper Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

(See TEST MODE PROCEDURE )