LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2006 >> RX 400h AWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) >> Back Door >> Disassembly

Back Door: Disassembly

  1. REMOVE REAR WIPER ARM COVER (See  REMOVAL  ) 
  2. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (See  REMOVAL  ) 
  3. REMOVE REAR WIPER SHAFT COVER (See  REMOVAL  ) 
  4. REMOVE REAR NO.1 WIPER LINK PIVOT NUT (See  REMOVAL  ) 
  5. REMOVE REAR NO.1 WIPER LINK PIVOT WASHER (See  REMOVAL  ) 
  6. REMOVE BACK WINDOW PANEL TRIM UPPER (w/o Power Back Door) 
    1. Disengage the 2 claws and the 7 clips, and remove the back window panel trim upper.
      Fig 1: Identifying Back Window Panel Trim Upper
      G04116529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE BACK DOOR TRIM BOARD (w/ Power Back Door) 
    1. Disengage the 3 claws and remove the back door trim board.
      Fig 2: Identifying Back Door Trim Board
      G04116530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE BACK WINDOW PANEL TRIM UPPER (w/ Power Back Door) 
    1. Disengage the 2 claws and the 7 clips, and remove the back window panel trim upper.
      Fig 3: Identifying Back Window Panel Trim Upper
      G04116531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE BACK DOOR TRIM PANEL ASSEMBLY UPPER 
    1. Disengage the 10 clips and remove the back door trim panel assembly upper.
      Fig 4: Identifying Back Door Trim Panel Assembly Upper
      G04116532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE BACK DOOR TRIM PANEL ASSEMBLY 
    1. Disengage the 8 clips and remove the back door trim panel assembly.
  11. REMOVE REAR WIPER MOTOR ASSEMBLY (See  REMOVAL  ) 
  12. REMOVE BACK-UP LIGHT ASSEMBLY RH (See  REMOVAL  ) 
  13. REMOVE BACK-UP LIGHT ASSEMBLY LH (See  REMOVAL  ) 
    Fig 5: Identifying Back Door Trim Panel Assembly
    G04116533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE BACK DOOR TRIM COVER RH 
    1. Disengage the 3 clips and remove the back door trim cover RH.

      HINT:

      If a clip remains on the door, remove the clip from the body and install it to the back door trim cover RH.

      Fig 6: Identifying Back Door Trim Cover RH
      G04116534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE BACK DOOR TRIM COVER LH 
    1. Disengage the 3 clips and remove the back door trim cover LH.

      HINT:

      If a clip remains on the door, remove the clip from the body and install it to the back door trim cover LH.

  16. REMOVE REAR SPOILER SUB-ASSEMBLY (See  REMOVAL  ) 
  17. REMOVE BACK DOOR TRIM SPACER (RH Side) 
    1. Remove the screw.
      Fig 7: Identifying Back Door Trim Cover LH
      G04116535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the clip and remove the back door trim spacer.
  18. REMOVE BACK DOOR TRIM SPACER (LH Side) 
    1. Remove the screw.
      Fig 8: Identifying Back Door Trim Spacer
      G04116536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the clip and remove the back door trim spacer.
      Fig 9: Identifying Back Door Trim Spacer
      G04116537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE BACK DOOR LOCK COVER 
    1. Disengage the 4 claws and remove the back door lock cover.
      Fig 10: Identifying Back Door Lock Cover
      G04116538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE BACK DOOR LOCK ASSEMBLY (w/o Power Back Door) 
    1. Separate the link rod as shown in the illustration.
      Fig 11: Separating Link Rod
      G04116539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector and remove the clamp.
    3. Remove the 3 bolts and the back door lock assembly.
      Fig 12: Identifying Bolts And Back Door Lock Assembly
      G04116540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE BACK DOOR LOCK ASSEMBLY (w/ Power Back Door) 
    1. Separate the link rod as shown in the illustration.
      Fig 13: Separating Link Rod
      G04116541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect each connector and remove the clamp.
    3. Remove the 4 bolts and the back door lock assembly.
      Fig 14: Identifying Bolts And Back Door Lock Assembly
      G04116542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door) 
    1. Disconnect the connector.
    2. Remove the clip.
    3. Using a "Torx" socket wrench (T30), remove the 3 screws and the power back door sensor assembly RH.
      Fig 15: Identifying Screws And Power Back Door Sensor Assembly RH
      G04116543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door) 
    1. Disconnect the connector.
    2. Remove the clip.
    3. Using a "Torx" socket wrench (T30), remove the 3 screws and the power back door sensor assembly LH.
  24. REMOVE BACK DOOR GARNISH (See  REMOVAL  ) 
    Fig 16: Identifying Screws And Power Back Door Sensor Assembly LH
    G04116544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE BACK DOOR OPENER SWITCH ASSEMBLY 
    1. Remove the 2 screws and the back door opener switch assembly.
  26. REMOVE TELEVISION CAMERA (w/ Rear View Monitor) (See  TELEVISION CAMERA  ) 
  27. REMOVE LICENSE PLATE LIGHT ASSEMBLY (See  REMOVAL  ) 
    Fig 17: Identifying Screws And Back Door Opener Switch Assembly
    G04116545Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE POWER BACK DOOR WARNING BUZZER (w/ Power Back Door) 
    1. Disconnect the connector.
    2. Remove the clamp and power back door warning buzzer.
      Fig 18: Identifying Clamp And Power Back Door Warning Buzzer
      G04116546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE POWER BACK DOOR CONTROL SWITCH ASSEMBLY (w/ Power Back Door) 
    1. Remove the clamp and disconnect the connector.
    2. Disengage the 2 claws and remove the power back door control switch assembly as shown in the illustration.
      Fig 19: Identifying Power Back Door Control Switch Assembly
      G04116547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE DOOR PULL HANDLE 
    1. Disengage the 4 claws and remove the door pull handle.
      Fig 20: Identifying Door Pull Handle
      G04116548Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals