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Manual Transmission Assembly: Removal

WARNING: This page is about a different variant/trim than selected.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (See step 4 in  REMOVAL  ) 
  3. REMOVE REAR CONSOLE PANEL SUB-ASSEMBLY (See step 8 in  REMOVAL  ) 
  4. REMOVE FRONT CONSOLE PANEL SUB-ASSEMBLY (See step 10 in  REMOVAL  ) 
  5. REMOVE FRONT ASH RECEPTACLE SUB-ASSEMBLY (See step 11 in  REMOVAL  ) 
  6. REMOVE CONSOLE BOX REGISTER ASSEMBLY (See step 12 in  REMOVAL  ) 
  7. REMOVE CONSOLE BOX (See step 13 in  REMOVAL  ) 
  8. REMOVE NO. 2 CONSOLE BOX DUCT (See step 47 in  REMOVAL  ) 
  9. REMOVE NO. 1 SHIFT AND SELECT LEVER BOOT 
    1. Remove the 4 bolts and No. 1 shift and select lever boot.
    Fig 1: Identifying No. 1 Shift & Select Lever Boot Bolts
    G04046392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE SHIFT LEVER CAP 
    1. Turn over the shift lever dust cover.
    2. Remove the 4 bolts and shift lever cap.
    Fig 2: Identifying Shift Lever Cap Bolts
    G04046393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE ENGINE UNDER COVER 
  12. REMOVE NO. 2 ENGINE UNDER COVER 
  13. DRAIN MANUAL TRANSMISSION OIL 
    1. Remove the drain plug and gasket, and drain the transmission oil.
    2. Install a new gasket and the drain plug.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

    Fig 3: Identifying Manual Transmission Oil Drain Plug
    G04046394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 1 REAR FLOOR PANEL BRACE (See  REMOVAL  ) 
  15. REMOVE FRONT CENTER FLOOR BRACE (See step 2 in  REMOVAL  ) 
  16. DISCONNECT HEATED OXYGEN SENSOR (See step 3 in  REMOVAL  ) 
  17. REMOVE FRONT EXHAUST PIPE ASSEMBLY (See step 5 in  REMOVAL  ) 
  18. REMOVE FRONT FLOOR NO. 1 HEAT INSULATOR (See step 2 in  REMOVAL  ) 
  19. REMOVE OUTSIDE AIR GUIDE PLATE RH (See step 3 in  REMOVAL  ) 
  20. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (See step 4 in  REMOVAL  ) 
  21. REMOVE ENGINE UNDER COVER AIR GUIDE BRACKET 
    1. Remove the 2 bolts and engine under cover air guide bracket.
    Fig 4: Identifying Engine Under Cover Air Guide Bracket Bolts
    G04046395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE STARTER ASSEMBLY (See step 12 in  REMOVAL  ) 
  23. SEPARATE CLUTCH ACCUMULATOR ASSEMBLY 
    1. Remove the 2 bolts and 2 nuts, and separate the clutch accumulator assembly.
    Fig 5: Separating Clutch Accumulator Assembly
    G04046396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY 
    1. Remove the 2 bolts and separate the clutch release cylinder assembly.
    Fig 6: Separating Clutch Release Cylinder Assembly
    G04046397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. DISCONNECT GROUND CABLE 
    1. Remove the bolt and disconnect the ground cable.
    Fig 7: Disconnecting Ground Cable Bolt
    G04046398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. SEPARATE WIRE HARNESS 
    1. Disconnect the back-up lamp switch connector and separate the wire harness.
    Fig 8: Identifying Back-Up Lamp Switch Connector
    G04046399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE NO. 1 CLUTCH HOUSING COVER 
    1. Remove the 4 bolts and No. 1 clutch housing cover.
    Fig 9: Identifying Bolts & No. 1 Clutch Housing Cover
    G04046400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE NO. 2 CLUTCH HOUSING COVER 
    1. Remove the 4 bolts and No. 2 clutch housing cover.
    Fig 10: Identifying No. 2 Clutch Housing Cover Bolts
    G04046401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. SEPARATE CLUTCH COVER ASSEMBLY 
    1. Put matchmarks on the clutch cover assembly and the flywheel sub-assembly.
    2. Loosen each set bolt one turn at a time until spring tension is released.
    3. Remove the 6 bolts and separate the clutch cover assembly.
    Fig 11: Putting Matchmarks On Clutch Cover Assembly & Flywheel Sub-Assembly
    G04046402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. SEPARATE FLOOR SHIFT CONTROL SHIFT LEVER RETAINER SUB-ASSEMBLY 
    1. Remove the 2 nuts and separate the floor shift control shift lever retainer sub-assembly.
    Fig 12: Separating Floor Shift Control Shift Lever Retainer Sub-Assembly
    G04046403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE FLOOR SHIFT LEVER ASSEMBLY 
    1. Turn over the shift and select lever boot.
    2. Using a screwdriver, remove the E-ring and floor shift lever assembly.
    3. Remove the washer from the floor shift lever assembly.
      Fig 13: Identifying E-Ring & Floor Shift Lever Assembly
      G04046404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bushings from the floor shift lever assembly.
    Fig 14: Removing Bushings From Floor Shift Lever Assembly
    G04046405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. SUPPORT MANUAL TRANSMISSION ASSEMBLY 
    1. Support the manual transmission with a transmission jack.
    Fig 15: Supporting Manual Transmission With Transmission Jack
    G04046406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE ENGINE REAR MOUNTING MEMBER 
    1. Remove the 4 bolts, 4 nuts and engine rear mounting member.
    Fig 16: Identifying Engine Rear Mounting Member Bolts & Nuts
    G04046407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE MANUAL TRANSMISSION ASSEMBLY 
    1. Remove the 9 bolts and manual transmission assembly.
  35. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY 
    1. Remove the clutch release fork sub-assembly from the transmission unit.
    Fig 17: Identifying Manual Transmission Assembly Bolts
    G04046408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE CLUTCH DISC ASSEMBLY (See step 3 in  REMOVAL  ) 
  37. REMOVE CLUTCH COVER ASSEMBLY 
  38. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR 
    1. Remove the 4 bolts and rear No. 1 engine mounting insulator.
    Fig 18: Identifying Rear No. 1 Engine Mounting Insulator Bolts
    G04046409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE TRANSMISSION UPPER COVER SUB-ASSEMBLY 
    1. Remove the 2 bolts and transmission upper cover sub-assembly.
Fig 19: Identifying Transmission Upper Cover Sub-Assembly
G04046410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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