Clutch Unit: Removal

WARNING: This page is about a different variant/trim than selected.

REMOVE MANUAL TRANSMISSION ASSEMBLY
(See Step 34 in REMOVAL )
REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY
1. Remove the clutch release fork sub-assembly from the transmission unit.
  
  Fig 1: Removing Clutch Release Fork Sub-Assembly From Transmission Unit
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the E-ring, pin and wave washer from the clutch release fork.
Fig 2: Removing E-Ring, Pin & Wave Washer From Clutch Release Fork
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH DISC ASSEMBLY
NOTE: Keep the lining part of the clutch disc assembly, the pressure plate and surface of the flywheel subassembly away from oil and foreign matter.
REMOVE CLUTCH COVER ASSEMBLY
REMOVE CLUTCH RELEASE BEARING SHAFT SNAP RING
1. Using a snap ring expander, remove the clutch release bearing shaft snap ring.
  
  Fig 3: Removing Clutch Release Bearing Shaft Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the clutch release bearing hub, release bearing wave washer and release bearing plate washer.
Fig 4: Removing Clutch Release Bearing Hub, Release Bearing Wave Washer & Release Bearing Plate Washer
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH RELEASE HUB SNAP RING
1. Using a snap ring expander, remove the clutch release hub snap ring.
  
  Fig 5: Removing Clutch Release Hub Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the clutch release hub ball bearing, thrust cone spring plate washer and thrust cone spring.
Fig 6: Removing Clutch Release Hub Ball Bearing, Thrust Cone Spring Plate Washer & Thrust Cone Spring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RELEASE FORK SUPPORT

Remove the 2 bolts and release fork support from the transmission unit.
Remove the release fork support spring from the release fork support.

Fig 7: Removing Release Fork Support From Transmission Unit