Water Pump: Removal
- REMOVE COOL AIR INTAKE DUCT SEAL (See REMOVAL )
- REMOVE V-BANK COVER SUB-ASSEMBLY (See Step 4 in REMOVAL )
- REMOVE NO. 1 INLET AIR CLEANER (See Step 19 in REMOVAL )
- DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See Step 5 in REMOVAL )
- REMOVE V-RIBBED BELT (See Step 4 in REMOVAL )
- REMOVE ENGINE UNDER COVER
- REMOVE REAR ENGINE UNDER COVER LH (for 2WD) (See Step 12 in REMOVAL )
- DRAIN ENGINE COOLANT (See ON-VEHICLE INSPECTION )
- DRAIN ENGINE OIL (See REPLACEMENT )
- REMOVE OIL FILTER BRACKET (for 4WD) (See Step 7 in REMOVAL )
- REMOVE OIL FILTER BRACKET SUB-ASSEMBLY (for 4WD) (See Step 8 in REMOVAL )
- REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE (See Step 8 in REMOVAL )
- DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (See Step 9 in REMOVAL )
- REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 2WD) (See Step 10 in REMOVAL )
- REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 4WD) (See Step 11 in REMOVAL )
- REMOVE V-RIBBED BELT TENSIONER ASSEMBLY (See Step 91 in REMOVAL )
- DISCONNECT RADIATOR HOSE
- Disengage the 2 clamps and disconnect the radiator inlet hose and radiator outlet hose.
- REMOVE NO. 1 ENGINE COVER (See Step 83 in REMOVAL )
- REMOVE INJECTOR DRIVER (See Step 95 in REMOVAL )
- REMOVE NO. 2 ENGINE COVER (See Step 82 in REMOVAL )
- REMOVE WATER PUMP PULLEY
- Using SST, hold the water pump pulley.
SST 09960-10010 (09962-01000, 09963-00700)
- Remove the 4 bolts and water pump pulley.
- Using SST, hold the water pump pulley.
- REMOVE WATER INLET
- Disconnect the 5 hoses.
- Remove the 4 bolts, nut and water inlet.
- Remove the water inlet housing gasket and water outlet pipe O-ring.
- REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY
- Remove the bolt, No.2 idler pulley cover plate and No.2 idler pulley sub-assembly.
- REMOVE WATER PUMP ASSEMBLY
- Remove the 16 bolts, water pump assembly and water pump gasket.