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Air Conditioning: Condenser: Removal

  1. REMOVE COOL AIR INTAKE DUCT SEAL (See  REMOVAL  ) 
  2. REMOVE SIDE ENGINE ROOM COVER LH (See  REMOVAL  ) 
  3. REMOVE SIDE ENGINE ROOM COVER RH (See  REMOVAL  ) 
  4. REMOVE V-BANK COVER SUB-ASSEMBLY (See  REMOVAL  ) 
  5. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM 
    1. Start up the engine.
    2. Turn the A/C switch on.
    3. Operate the cooler compressor at an engine rpm of approximately 1,000 for 5 to 6 minutes to circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.
    4. Stop the engine.
    5. Using SST, let the refrigerant gas out.

      SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080) 

  6. REMOVE NO. 1 INLET AIR CLEANER (See  REMOVAL  ) 
  7. REMOVE UNDER ENGINE COVER 
  8. REMOVE FRONT BUMPER ASSEMBLY (See  REMOVAL  ) 
  9. REMOVE FRONT BUMPER ENERGY ABSORBER 
  10. REMOVE RADIATOR SUPPORT OPENING COVER (See  REMOVAL  ) 
  11. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) (See  REMOVAL  ) 
  12. REMOVE HOOD LOCK CONTROL CABLE COVER (See  REMOVAL  ) 
  13. DISCONNECT HOOD LOCK ASSEMBLY (See  REMOVAL  ) 
  14. REMOVE RADIATOR SUPPORT UPPER (See  REMOVAL  ) 
  15. DISCONNECT LIQUID TUBE SUB-ASSEMBLY 
    1. Remove the 2 bolts and disconnect the liquid tube sub-assembly from the cooler condenser assembly.
    2. Remove the O-ring from the liquid tube subassembly.
      Fig 1: Identifying Liquid Tube Sub-Assembly
      G04048498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
  16. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.
    2. Remove the O-ring from the discharge hose subassembly.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
    Fig 2: Identifying Discharge Hose Sub-Assembly
    G04048499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Remove the 4 bolts and cooler condenser assembly.
    Fig 3: Identifying Bolts And Cooler Condenser Assembly
    G04048500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE COOLER DRYER 
    1. Using a straight hexagon wrench 14 mm, remove the cap from the modulator.
      Fig 4: Identifying Cap For Modulator
      G04048501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using pliers, remove the cooler dryer.
    Fig 5: Identifying Cooler Dryer
    G04048502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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