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Home >> Lexus >> 2006 >> IS 250 RWD, Automatic >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) >> Rear Door >> Disassembly

Rear Door: Disassembly

  1. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG 
    1. Using a screwdriver wrapped with protective tape, disengage the 3 claws and remove the rear door inside handle bezel plug.
    Fig 1: Removing Rear Door Inside Handle Bezel Plug
    G04051404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY 
    1. Using a screwdriver wrapped with protective tape, disengage the 2 claws and 2 clips.
    2. Disconnect the connector and remove the rear power window regulator switch assembly.
    Fig 2: Removing Rear Power Window Regulator Switch Assembly
    G04051405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY 
    1. Remove the 2 screws.
    2. Using the clip remover, disengage the 8 clips.
      Fig 3: Disengaging Clips
      G04051406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Pull out the rear door trim board in the direction indicated by the arrow.
    4. Remove the reference bosses from the rear door panel.
    5. Raise the rear door trim board to disengage the 3 claws and remove the rear door trim board together with the rear door inner glass weatherstrip.
      Fig 4: Removing Reference Bosses From Rear Door Panel
      G04051407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Disconnect the cables and each connector from the back side of the inside handle and the rear door trim board sub-assembly, remove the rear door trim board sub-assembly.
    7. Remove the 2 rear door trim board retainers (green) from the rear door trim board.
    Fig 5: Removing Rear Door Trim Board Retainers
    G04051408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (See Step 6 in  REMOVAL  ) 
  5. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP 
    1. Disengage the 3 clips as shown in Fig 6 and remove the rear door inner glass weatherstrip from the rear door trim board.
    Fig 6: Removing Rear Door Inner Glass Weatherstrip From Rear Door Trim Board
    G04051409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY 
    1. Remove the 3 screws and bracket.
      Fig 7: Removing Screws & Bracket
      G04051410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 5 screws and rear door inside handle sub-assembly.
    Fig 8: Removing Screws & Rear Door Inside Handle Sub-Assembly
    G04051411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE REAR DOOR TRIM COVER 
    1. Remove the screw.
    2. Using a clip remover, detach the 5 clips and remove the rear door trim cover.
    Fig 9: Removing Rear Door Trim Cover
    G04051412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE REAR DOOR FRAME GARNISH 
    1. Using a screwdriver, remove the 2 clips and rear door frame garnish.
    Fig 10: Removing Clips & Rear Door Frame Garnish
    G04051413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE REAR SPEAKER ASSEMBLY (See Step 5 in  REMOVAL  ) 
  10. REMOVE REAR NO. 3 SPEAKER ASSEMBLY (w/o Front Center Speaker) (See Step 7 in  REMOVAL  ) 
  11. REMOVE REAR DOOR SERVICE HOLE COVER 
    1. Disconnect the connector and 2 clamps.
    2. Remove the rear door service hole cover.

      HINT:

      Remove the remaining tape on the door side.

    Fig 11: Removing Remaining Tape On Door Side
    G04051414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE REAR DOOR CHECK COVER 
    1. Remove the rear door check cover.
    Fig 12: Removing Rear Door Check Cover
    G04051415Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE REAR DOOR CHECK ASSEMBLY 
    1. Remove the bolt, 2 nuts, and the rear door check assembly.
    Fig 13: Removing Rear Door Check Assembly
    G04051416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE REAR DOOR WEATHERSTRIP 
    1. Using the clip remover, disengage the 23 clips and remove the rear door weatherstrip.
    Fig 14: Removing Rear Door Weatherstrip
    G04051417Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE REAR DOOR GLASS RUN 
    1. Remove the rear door glass run.
    Fig 15: Removing Rear Door Glass Run
    G04051418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY 
    1. Remove the 2 bolts, the screw, and the rear door window division bar sub-assembly.
    Fig 16: Removing Rear Door Window Division Bar Sub-Assembly
    G04051419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE REAR DOOR QUARTER WINDOW GLASS 
    1. Remove the rear door quarter window glass and the rear door quarter window weatherstrip as a unit.
    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.
    Fig 17: Removing Rear Door Quarter Window Glass From Rear Door Quarter Window Weatherstrip
    G04051420Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE REAR DOOR GLASS SUB-ASSEMBLY 
    1. Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly.
      Fig 18: Removing Rear Door Glass Sub-Assembly
      G04051421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Do not damage the door glass.
  19. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY 
    1. Disconnect the connector.
    2. Loosen the temporary bolt.
      NOTE: If the temporary bolt is removed, the rear door window regulator may fall and become deformed.
    3. Remove the 3 bolts.
    4. Remove the rear door window regulator sub-assembly and the power window regulator motor assembly rear as a unit.
    5. Remove the temporary bolt from the rear door window regulator.
    Fig 19: Removing Rear Door Window Regulator Sub-Assembly
    G04051422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY 
    1. Using a "torx" driver (T25), remove the 3 screws and the rear power window regulator motor assembly.
    Fig 20: Locating Power Window Regulator Motor Assembly Screws
    G04051451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE REAR DOOR LOCK ASSEMBLY 
    1. Using a "torx" socket wrench (T30), remove the 3 screws.
    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.
    3. Remove the door lock wiring harness sealing from the rear door lock assembly.
    Fig 21: Removing Door Lock Wiring Harness Sealing From Rear Door Lock Assembly
    G04051424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the claw.
      Fig 22: Identifying Claw
      G04058422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the rear door lock remote control cable assembly.
    Fig 23: Removing Rear Door Lock Remote Control Cable Assembly
    G04051426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the 3 claws.
      Fig 24: Identifying Claws
      G04051427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the rear door inside locking cable assembly.
    Fig 25: Removing Rear Door Inside Locking Cable Assembly
    G04051428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE REAR DOOR OUTSIDE HANDLE COVER 
    1. Using a "torx" socket wrench (T30), loosen the screw.

      HINT:

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the 2 claws and remove the rear door outside handle cover.
    Fig 26: Removing Rear Door Outside Handle Cover
    G04051429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY 
    1. Using a "torx" socket wrench (T30), loosen the screw.
      Fig 27: Loosening Screw
      G04051430Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Pull and hold the release plate of the outside handle frame.
      Fig 28: Pulling Release Plate Of Outside Handle Frame
      G04051431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: The release plate may interfere with the outside handle and may be damaged when removing the handle, unless the release plate of the outside handle frame is pulled and held.
    3. Remove the rear door outside handle assembly.
    Fig 29: Removing Rear Door Outside Handle Assembly
    G04051432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD 
    1. Disengage the 3 claws and remove the rear door front outside handle pad.
    Fig 30: Removing Rear Door Front Outside Handle Pad
    G04051433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD 
    1. Disengage the 2 claws and remove the rear door rear outside handle pad.
    Fig 31: Removing Rear Door Rear Outside Handle Pad
    G04051434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY 
    1. Using a "torx" socket wrench (T30), loosen the screw.

      HINT:

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claws and remove the rear door outside handle frame sub-assembly.
    Fig 32: Removing Rear Door Outside Handle Frame Sub-Assembly
    G04051435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE REAR DOOR BELT MOLDING ASSEMBLY (See  REMOVAL  ) 
  30. REMOVE REAR DOOR FRONT WINDOW FRAME MOLDING (See Step 2 in  REMOVAL  ) 
  31. REMOVE REAR DOOR UPPER WINDOW FRAME MOLDING (See Step 10 in  REMOVAL  ) 
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