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Home >> Jeep >> 2023 >> Cherokee Trailhawk >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.0L Engine (Service Information) (2 Of 2) >> Turbocharger System >> Turbocharger >> Removal

Turbocharger System: Turbocharger: Removal

  1. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  2. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  3. Remove the top engine cover. Refer to COVER, ENGINE, REMOVAL .
  4. Drain the coolant system. Refer to COOLING SYSTEM, STANDARD PROCEDURE .
  5. Remove the clean air hose. Refer to HOSE, CLEAN AIR, REMOVAL .
  6. Remove the crankcase pressure sensor and mounting bracket from the turbocharger. Refer to SENSOR, CRANKCASE PRESSURE, REMOVAL .
  7. Remove the catalytic converter. Refer to CONVERTER, CATALYTIC, REMOVAL .
  8. Remove the turbocharger oil return pipe. Refer to LINES, TUBES AND HOSES, TURBOCHARGER, OIL AND COOLANT, REMOVAL .
  9. Remove the turbocharger oil supply pipe. Refer to LINES, TUBES AND HOSES, TURBOCHARGER, OIL AND COOLANT, REMOVAL .
  10. Remove the dipstick. Refer to DIPSTICK TUBE, ENGINE OIL, REMOVAL .
    GC0187142Courtesy of CHRYSLER GROUP, LLC
  11. Remove the bolt (2) and remove the turbocharger coolant supply pipe (3) and turbocharger coolant return pipe (1) from the turbocharger.
  12. Reposition the turbocharger coolant supply pipe (3) and turbocharger coolant return pipe (1) away from the turbocharger.
    GC0182437Courtesy of CHRYSLER GROUP, LLC
  13. Remove and discard the lower turbocharger to cylinder head front nut (1) from the turbocharger heat shield.
    GC0182010Courtesy of CHRYSLER GROUP, LLC
  14. Remove two bolts and one nut (1) from the turbocharger and remove the heat shield (2).
    GC0187190Courtesy of CHRYSLER GROUP, LLC
  15. Loosen the band clamp and remove the surge valve bypass pipe (1) from the turbocharger.
    GC0186985Courtesy of CHRYSLER GROUP, LLC
  16. Disconnect the turbocharger wastegate actuator wire harness connector (1).
    GC0186857Courtesy of CHRYSLER GROUP, LLC
  17. Loosen the clamp (2) at the turbocharger outlet hose (1).
    GC0182431Courtesy of CHRYSLER GROUP, LLC
  18. Remove and discard the rear nuts (1) securing the turbocharger (2).
    GC0182001Courtesy of CHRYSLER GROUP, LLC
  19. Remove and discard the remaining nut (1) from the turbocharger (2).
    GC0181503Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Do not lift the turbocharger by the wastegate lever (1).

  20. Disengage the turbocharger from the air outlet hose and remove the turbocharger assembly from the cylinder head.
  21. Remove the exhaust manifold heat shield. Refer to MANIFOLD, EXHAUST, REMOVAL .
    NOTE:

    The exhaust manifold heat shield and exhaust manifold gasket are part of the same assembly. They cannot be reused and must be replaced.

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