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Section 1680 (BW44-46 Transfer Case - (Service Information) - 2500 Hd): Installation

WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
GC0152074Courtesy of CHRYSLER GROUP, LLC
  1. Mount transfer case on a transmission jack.
  2. Secure transfer case to jack with chains.
  3. Position transfer case under vehicle.
  4. Align transfer case and transmission shafts and install transfer case onto the transmission.
  5. Install and tighten transfer case attaching nuts to 41 N.m (30 ft. lbs.) torque.
  6. Remove transmission jack and support stand.
  7. Connect the vent hose.
  8. Connect the shift motor connector.
  9. Align and connect the propeller shafts. Refer to SHAFT, DRIVE, FRONT HEAVY DUTY, INSTALLATION and SHAFT, DRIVE, REAR HEAVY DUTY, INSTALLATION .
  10. Fill transfer case with correct fluid. Refer to STANDARD PROCEDURE  .
  11. Install skid plate, if equipped.
  12. If equipped, install the Diesel Exhaust Fluid (DEF) tank. Refer to TANK, DIESEL EXHAUST FLUID, INSTALLATION .
  13. Lower vehicle and verify transfer case shift operation.
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