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Home >> Chrysler >> 2005 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Exhaust System & Turbocharger >> Charge Air Cooler And Hoses >> Removal >> Removal - Charge Air Cooler

Removal - Charge Air Cooler

  1. Drain cooling system (Refer to COOLING/ENGINE - STANDARD PROCEDURE) .
  2. Remove air cleaner housing. Refer to AIR CLEANER HOUSING .
  3. Disconnect negative battery cable.
  4. Disconnect positive battery cable.
  5. Remove battery and battery tray (Refer to ELECTRICAL/BATTERY SYSTEM/BATTERY - REMOVAL) .
  6. Remove grille (Refer to BODY/EXTERIOR/GRILLE - REMOVAL) .
  7. Remove upper radiator closure panel and center brace (Refer to BODY/EXTERIOR/RADIATOR CLOSURE PANEL - REMOVAL) . See Fig 1.
    Fig 1: Upper Radiator Closure Panel and Center Brace
    GC0019362Courtesy of DAIMLERCHRYSLER CORP.
    1 - UPPER RADIATOR CLOSURE PANEL
    2 - CENTER BRACE
  8. Remove front bumper fascia (Refer to FRAME & BUMPERS/BUMPERS/FRONT FASCIA - REMOVAL) .
  9. Remove front bumper (Refer to FRAME & BUMPERS/BUMPERS/FRONT BUMPER REINFORCEMENT - REMOVAL) .
  10. Loosen charge air cooler hose clamps. Disconnect charge air cooler hoses. See Figure and Figure.
  11. Remove radiator fan (Refer to COOLING/ENGINE/RADIATOR FAN - REMOVAL) . See Fig 2.
  12. Remove charge air cooler fasteners. See Fig 2.
  13. Remove radiator (Refer to COOLING/ENGINE/RADIATOR - REMOVAL) .
  14. Remove charge air cooler.
Fig 2: Cooling Module - 2.4L Turbo
GC0019361Courtesy of DAIMLERCHRYSLER CORP.
1 - RADIATOR FAN FASTENERS
2 - CHARGE AIR COOLER FASTENERS
3 - RADIATOR FAN CONNECTOR
4 - CHARGE AIR COOLER
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