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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 23 (Hydraulic Brake System) >> Repair Instructions >> Brake Master Cylinder Reservoir Replacement (With HP4) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the master cylinder reservoir seals with GM approved brake fluid from a clean, sealed, brake fluid container. - Adhesives, Fluids, Lubricants, and Sealers 
  2. GM4320479Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Ensure the seals are fully seated in the master cylinder.

    Brake Master Cylinder Reservoir Seal (1) - Install NEW [2x]

  3. GM4320470Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Ensure the master cylinder reservoir is fully seated in the master cylinder.

    Brake Master Cylinder Reservoir (1) - Install

  4. GM4320394Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Use a NEW bolt.

    Brake Master Cylinder Reservoir Bolt (1) - Install and tighten7 N.m (62 lb in)

  5. GM4320392Courtesy of GENERAL MOTORS COMPANY

    Brake Master Cylinder Hose Quick Connect Fitting (1) - Connect

  6. Connect the brake fluid level sensor electrical connector.
  7. Reposition and install the radiator surge tank. - Radiator Surge Tank Replacement (LTG) , or Radiator Surge Tank Replacement (LKN) , or Radiator Surge Tank Replacement (LFV)
  8. Bleed the hydraulic brake system. - Hydraulic Brake System Bleeding (Pressure) , or Hydraulic Brake System Bleeding (Manual)