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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 23 (Hydraulic Brake System) >> Repair Instructions >> Brake Master Cylinder Replacement (With HP4) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Master Cylinder Reservoir - Install - Brake Master Cylinder Reservoir Replacement (With HP4) 
  2. GM4320509Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Ensure the brake master cylinder seal is seated completely and is not twisted.

    Brake Master Cylinder Seal (1) - Install

  3. GM4320506Courtesy of GENERAL MOTORS COMPANY

    Brake Master Cylinder (1) - Install

  4. GM4320499Courtesy of GENERAL MOTORS COMPANY

    Brake Master Cylinder Bolt (1) - Install and tighten [2x] 22 N.m (16 lb ft)

  5. GM4320497Courtesy of GENERAL MOTORS COMPANY

    Master Cylinder Primary Brake Pipe Fitting (1) - Install and tighten 32 N.m (24 lb ft)

  6. GM4320489Courtesy of GENERAL MOTORS COMPANY

    Master Cylinder Secondary Brake Pipe Fitting (1) - Install and tighten 32 N.m (24 lb ft)

  7. GM4320392Courtesy of GENERAL MOTORS COMPANY

    Brake Master Cylinder Hose Quick Connect Fitting (1) - Connect

  8. Connect the brake fluid level sensor electrical connector.
  9. Reposition and install the radiator surge tank. - Radiator Surge Tank Replacement (LTG) , or Radiator Surge Tank Replacement (LKN) , or Radiator Surge Tank Replacement (LFV)
  10. Fill the master cylinder reservoir. - Brake Master Cylinder Reservoir Filling 
  11. Install the electric brake booster fuse to the engine compartment fuse block.
  12. Bleed the hydraulic brake system. - Hydraulic Brake System Bleeding (Pressure) , or Hydraulic Brake System Bleeding (Manual)