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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 19 (Engine Mechanical - 1.8L (LKN)) >> Repair Instructions - On Vehicle >> Engine Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the transmission to the engine. Transmission Replacement
  2. Position the powertrain and support table under the vehicle.
  3. NOTE:

    Ensure that all hoses, harnesses and pipes clear when raising the powertrain.

  4. Raise the powertrain into position under the vehicle.
  5. With the table positioned, if required, carefully raise the engine table and lower the body on the hoist until the engine/transaxle and frame are connected.
  6. Install the drivetrain and front suspension cradle to the vehicle. Drivetrain and Front Suspension Cradle Replacement (LKN)
  7. Lower the vehicle. Lifting and Jacking the Vehicle
  8. GM4283617Courtesy of GENERAL MOTORS COMPANY

    Transmission Mount Bolt (4) Install NEW [3x] - Transmission Mount Replacement

  9. GM4292418Courtesy of GENERAL MOTORS COMPANY

    Engine Mount Bolt (1) - Install NEW [3x] - Engine Mount Replacement 

  10. GM4322552Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Reposition the generator control module coolant pump and bracket to the frame.

    Generator Control Module Coolant Pump Bracket Bolt (1) - Install - Generator Control Module Coolant Pump Replacement

  11. GM4249184Courtesy of GENERAL MOTORS COMPANY

    Intermediate Steering Shaft @ Steering Gear - Connect - Intermediate Steering Shaft Replacement

  12. GM4213361Courtesy of GENERAL MOTORS COMPANY

    Front Wheel Drive Shaft-Left Side (1) - Install - Front Wheel Drive Half Shaft Replacement - Left Side (MKE)

  13. GM4213807Courtesy of GENERAL MOTORS COMPANY

    Front Wheel Drive Shaft-Right Side (1) - Install - Front Wheel Drive Half Shaft Replacement - Right Side (LKN)

  14. GM4218109Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Install both sides. Left side shown, right side similar.

    Stabilizer Shaft Link (2) @ Stabilizer Shaft - Connect [2x]

  15. GM4296768Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Remove any previously installed covers prior to installing pipe.

    Transmission Fluid Cooler Outlet Pipe (2) @ Transmission - Install - Transmission Fluid Cooler Outlet Pipe Replacement (LKN With MKE)

  16. GM4296784Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Remove any previously installed covers prior to installing pipe.

    Transmission Fluid Cooler Inlet Pipe (2) @ Transmission - Install - Transmission Fluid Cooler Inlet Pipe Replacement (LKN With MKE)

  17. Front Wheelhouse Liner - Left Side - Install - FRONT WHEELHOUSE LINER REPLACEMENT - RIGHT SIDE (LKN)
  18. Exhaust Front Pipe - Install - Exhaust Front Pipe Replacement (LKN)
  19. Engine Wiring Harness Retainer (1) - Connect [2x]
  20. GM4323811Courtesy of GENERAL MOTORS COMPANY

    Position the engine wiring harness (5) as needed.

  21. Wiring Harness Connector (1) @ Engine Wiring Harness Junction Block - Install
  22. Wiring Harness Connector (2) - Connect [2x]
  23. Ground Cable Nut (3) - Install and tighten 10 N.m (89 lb in)
  24. Engine Wiring Harness Clip Nut (4) - Install and tighten 10 N.m (89 lb in)
  25. Engine Wiring Harness Junction Block - Install - Engine Wiring Harness Junction Block Replacement (LKN)
  26. Engine Control Module Bracket - Install - Engine Control Module Bracket Replacement
  27. NOTE:

    Reposition the wiring harness to the top of the engine.

  28. Engine Wiring Harness (5) - Reposition
  29. Drive Motor Power Inverter Module Coolant Pipe - Install - Drive Motor Power Inverter Module Coolant Pipe Replacement (LKN)
  30. Lower the vehicle. Lifting and Jacking the Vehicle
  31. GM4278830Courtesy of GENERAL MOTORS COMPANY

    Range Selector Lever Cable (1) @ Transmission - Connect - Range Selector Lever Cable Replacement

  32. GM4322240Courtesy of GENERAL MOTORS COMPANY

    Radiator Inlet Hose (2) @ Water Outlet - Connect - Radiator Inlet Hose Replacement (LKN)

  33. GM4322547Courtesy of GENERAL MOTORS COMPANY

    Radiator Outlet Hose (2) @ Engine Coolant Thermostat Housing - Connect - Radiator Outlet Hose Replacement (LKN)

  34. GM4322151Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Compressor and Condenser Hose (1) @ Air Conditioning Condenser - Connect - Air Conditioning Compressor and Condenser Hose Replacement (LKN)

  35. GM4318447Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Evaporator Connector Hose/Tube and Compressor Hose (2) @ Air Conditioning Condenser and Air Conditioning Evaporator Tube - Connect - Air Conditioning Evaporator Connector Hose/Tube and Compressor Hose Replacement (LKN)

  36. Fuel Feed Front Pipe @ Fuel Injection Pump - Connect - Fuel Feed Front Pipe Replacement
  37. Evaporative Emission Canister Vent Front Pipe @ Evaporative Emission Canister Purge Solenoid Valve - Connect - Evaporative Emission Front Pipe Replacement
  38. GM4320748Courtesy of GENERAL MOTORS COMPANY

    Heater Inlet Hose (2) @ Water Outlet - Connect - Heater Inlet Hose Replacement (LKN)

  39. GM4321392Courtesy of GENERAL MOTORS COMPANY

    Heater Coolant Pump Hose - Outlet (2) @ Heater Coolant Pump - Connect - Heater Coolant Pump Hose Replacement (Inlet) , or Heater Coolant Pump Hose Replacement (Outlet) , or Heater Coolant Pump Hose Replacement (Pump Inlet LKN) , or Heater Coolant Pump Hose Replacement (Pump Outlet LKN)

  40. GM4297341Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Air Bleed Hose (2) @ Radiator Surge Tank - Connect - Engine Coolant Air Bleed Hose Replacement (LKN Radiator Surge Tank to Water Outlet to Exhaust Gas Recirculation Cooler Outlet Pipe)

  41. Air Cleaner Assembly - Install - Air Cleaner Assembly Replacement
  42. Air Cleaner Outlet Duct - Install - Air Cleaner Outlet Duct Replacement
  43. Recharge the refrigerant. Refrigerant Recovery and Recharging (R-1234yf)
  44. Fill the cooling system. Cooling System Draining and Filling (GE-47716) , or Cooling System Draining and Filling (Static)
  45. Fill the drive motor generator power inverter module cooling system. Drive Motor Generator Power Inverter Module Cooling System Draining and Filling
  46. Enable the high voltage system. High Voltage Enabling
  47. GM4291640Courtesy of GENERAL MOTORS COMPANY

    Intake Manifold Cover (1) - Remove - Intake Manifold Cover Replacement 

  48. Check oil level, fill or change filter and oil as needed. Engine Oil and Oil Filter Replacement 
  49. Check the transmission fluid for proper level. Transmission Fluid Drain and Fill