Installation Procedure
- Install the transmission to the engine. Transmission Replacement
- Position the powertrain and support table under the vehicle.
- Raise the powertrain into position under the vehicle.
- With the table positioned, if required, carefully raise the engine table and lower the body on the hoist until the engine/transaxle and frame are connected.
- Install the drivetrain and front suspension cradle to the vehicle. Drivetrain and Front Suspension Cradle Replacement (LKN)
- Lower the vehicle. Lifting and Jacking the Vehicle
Transmission Mount Bolt (4) Install NEW [3x] - Transmission Mount Replacement
Engine Mount Bolt (1) - Install NEW [3x] - Engine Mount Replacement
- NOTE:
Reposition the generator control module coolant pump and bracket to the frame.
Generator Control Module Coolant Pump Bracket Bolt (1) - Install - Generator Control Module Coolant Pump Replacement
Intermediate Steering Shaft @ Steering Gear - Connect - Intermediate Steering Shaft Replacement
Front Wheel Drive Shaft-Left Side (1) - Install - Front Wheel Drive Half Shaft Replacement - Left Side (MKE)
Front Wheel Drive Shaft-Right Side (1) - Install - Front Wheel Drive Half Shaft Replacement - Right Side (LKN)
- NOTE:
Install both sides. Left side shown, right side similar.
Stabilizer Shaft Link (2) @ Stabilizer Shaft - Connect [2x]
- NOTE:
Remove any previously installed covers prior to installing pipe.
Transmission Fluid Cooler Outlet Pipe (2) @ Transmission - Install - Transmission Fluid Cooler Outlet Pipe Replacement (LKN With MKE)
- NOTE:
Remove any previously installed covers prior to installing pipe.
Transmission Fluid Cooler Inlet Pipe (2) @ Transmission - Install - Transmission Fluid Cooler Inlet Pipe Replacement (LKN With MKE)
- Front Wheelhouse Liner - Left Side - Install - FRONT WHEELHOUSE LINER REPLACEMENT - RIGHT SIDE (LKN)
- Exhaust Front Pipe - Install - Exhaust Front Pipe Replacement (LKN)
- Engine Wiring Harness Retainer (1) - Connect [2x]
Position the engine wiring harness (5) as needed.
- Wiring Harness Connector (1) @ Engine Wiring Harness Junction Block - Install
- Wiring Harness Connector (2) - Connect [2x]
- Ground Cable Nut (3) - Install and tighten 10 N.m (89 lb in)
- Engine Wiring Harness Clip Nut (4) - Install and tighten 10 N.m (89 lb in)
- Engine Wiring Harness Junction Block - Install - Engine Wiring Harness Junction Block Replacement (LKN)
- Engine Control Module Bracket - Install - Engine Control Module Bracket Replacement
- Engine Wiring Harness (5) - Reposition
- Drive Motor Power Inverter Module Coolant Pipe - Install - Drive Motor Power Inverter Module Coolant Pipe Replacement (LKN)
- Lower the vehicle. Lifting and Jacking the Vehicle
Range Selector Lever Cable (1) @ Transmission - Connect - Range Selector Lever Cable Replacement
Radiator Inlet Hose (2) @ Water Outlet - Connect - Radiator Inlet Hose Replacement (LKN)
Radiator Outlet Hose (2) @ Engine Coolant Thermostat Housing - Connect - Radiator Outlet Hose Replacement (LKN)
Air Conditioning Compressor and Condenser Hose (1) @ Air Conditioning Condenser - Connect - Air Conditioning Compressor and Condenser Hose Replacement (LKN)
Air Conditioning Evaporator Connector Hose/Tube and Compressor Hose (2) @ Air Conditioning Condenser and Air Conditioning Evaporator Tube - Connect - Air Conditioning Evaporator Connector Hose/Tube and Compressor Hose Replacement (LKN)
- Fuel Feed Front Pipe @ Fuel Injection Pump - Connect - Fuel Feed Front Pipe Replacement
- Evaporative Emission Canister Vent Front Pipe @ Evaporative Emission Canister Purge Solenoid Valve - Connect - Evaporative Emission Front Pipe Replacement
Heater Inlet Hose (2) @ Water Outlet - Connect - Heater Inlet Hose Replacement (LKN)
Heater Coolant Pump Hose - Outlet (2) @ Heater Coolant Pump - Connect - Heater Coolant Pump Hose Replacement (Inlet) , or Heater Coolant Pump Hose Replacement (Outlet) , or Heater Coolant Pump Hose Replacement (Pump Inlet LKN) , or Heater Coolant Pump Hose Replacement (Pump Outlet LKN)
Engine Coolant Air Bleed Hose (2) @ Radiator Surge Tank - Connect - Engine Coolant Air Bleed Hose Replacement (LKN Radiator Surge Tank to Water Outlet to Exhaust Gas Recirculation Cooler Outlet Pipe)
- Air Cleaner Assembly - Install - Air Cleaner Assembly Replacement
- Air Cleaner Outlet Duct - Install - Air Cleaner Outlet Duct Replacement
- Recharge the refrigerant. Refrigerant Recovery and Recharging (R-1234yf)
- Fill the cooling system. Cooling System Draining and Filling (GE-47716) , or Cooling System Draining and Filling (Static)
- Fill the drive motor generator power inverter module cooling system. Drive Motor Generator Power Inverter Module Cooling System Draining and Filling
- Enable the high voltage system. High Voltage Enabling
Intake Manifold Cover (1) - Remove - Intake Manifold Cover Replacement
- Check oil level, fill or change filter and oil as needed. Engine Oil and Oil Filter Replacement
- Check the transmission fluid for proper level. Transmission Fluid Drain and Fill
Ensure that all hoses, harnesses and pipes clear when raising the powertrain.
Reposition the wiring harness to the top of the engine.