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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Engine Mechanical - 2.0L (LTG)) >> Repair Instructions - On Vehicle >> Engine Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Install the transmission to the engine. Refer to Transmission Replacement
  2. Position the powertrain and support table under the vehicle.
  3. Raise the powertrain into position under the vehicle.
  4. With the table positioned, if required, lower the vehicle over the powertrain.
  5. Install the drivetrain and front suspension cradle to the vehicle. Refer to Drivetrain and Front Suspension Cradle Replacement
  6. Lower the vehicle.
  7. Transmission Mount Bolt (3) - Install NEW [4x] - Transmission Mount Replacement (Left Side)
    Fig 1: Transmission Mount
    GM4507711Courtesy of GENERAL MOTORS COMPANY
  8. Engine Mount Bolt (1) - Install [2x] - Engine Mount Replacement 
    Fig 2: Engine Mount To Engine Mount Bracket Bolts
    GM4238142Courtesy of GENERAL MOTORS COMPANY
    NOTE: Install NEW bolts.
  9. Transmission Range Selector Lever Cable (2) - Connect Automatic Transmission Range Selector Lever Cable Replacement
    Fig 3: Automatic Transmission Range Selector Lever Cable
    GM4486520Courtesy of GENERAL MOTORS COMPANY
  10. Engine Coolant Air Bleed Hose (2) @ Radiator Surge Tank - Connect Engine Coolant Air Bleed Hose Replacement (LTG)Engine Coolant Air Bleed Hose Replacement (LTG Engine Coolant Air Bleed Pipe to Radiator Surge Tank)
    Fig 4: Engine Coolant Air Bleed Hose (LTG Engine Coolant Air Bleed Pipe to Radiator Surge Tank)
    GM4281588Courtesy of GENERAL MOTORS COMPANY
  11. Front Wheel Drive Shaft - Left Side - Install Front Wheel Drive Half Shaft Replacement - Left Side (MKE)Front Wheel Drive Half Shaft Replacement - Left Side (MNH)Front Wheel Drive Half Shaft Replacement - Left Side (M3E)
  12. Front Wheel Drive Shaft - Right Side - Install Front Wheel Drive Half Shaft Replacement - Right Side (LTG)
  13. Exhaust Front Pipe - Install Exhaust Front Pipe Replacement (LTG)
  14. Connect the intermediate shaft (2) then install the intermediate shaft pinch bolt (1). Refer to Intermediate Steering Shaft Replacement
    Fig 5: Intermediate Steering Shaft
    GM4217687Courtesy of GENERAL MOTORS COMPANY
  15. Front Stabilizer Shaft Link (1) @ Front Stabilizer Shaft - Connect Stabilizer Shaft Link Replacement
    Fig 6: Front Stabilizer Shaft Link
    GM4217616Courtesy of GENERAL MOTORS COMPANY
    NOTE: Connect the left and right sides. Left side shown, right side similar.
  16. Connect the outer tie rod to the steering knuckle (3). Refer to Steering Linkage Outer Tie Rod Replacement
    Fig 7: Steering Linkage Outer Tie Rod
    GM4193847Courtesy of GENERAL MOTORS COMPANY
    NOTE: Connect the left and right sides. Left side shown, right side similar.
  17. Transmission Fluid Cooler Inlet and Outlet Pipe (2) @ Transmission - Install
    Fig 8: Transmission Fluid Cooler Pipe Nut
    GM4218188Courtesy of GENERAL MOTORS COMPANY
  18. Transmission Fluid Cooler Pipe Nut (1) - Install Transmission Fluid Cooler Inlet and Outlet Pipe Replacement (M3E)
  19. Heater Inlet Hose (2) - Install Heater Inlet Hose Replacement (LTG) .
    Fig 9: Heater Inlet Hose
    GM4241079Courtesy of GENERAL MOTORS COMPANY
  20. Heater Outlet Hose (2) - Install Heater Outlet Hose Replacement (LTG)
    Fig 10: Heater Outlet Hose
    GM4241076Courtesy of GENERAL MOTORS COMPANY
  21. Air Conditioning Compressor Hose - Install Air Conditioning Compressor Hose Replacement (LTG)
  22. Radiator Inlet Hose (2) - Install Radiator Inlet Hose Replacement (LTG)
    Fig 11: Radiator Inlet Hose (LTG)
    GM4237536Courtesy of GENERAL MOTORS COMPANY
  23. Radiator Outlet Hose (2) - Install Radiator Outlet Hose Replacement (LTG)
    Fig 12: Radiator Outlet Hose (LTG)
    GM4237530Courtesy of GENERAL MOTORS COMPANY
  24. Evaporative Emission Front Pipe (1) - Install Evaporative Emission Front Pipe Replacement
    Fig 13: Evaporative Emission Front Pipe
    GM4214731Courtesy of GENERAL MOTORS COMPANY
  25. Charge Air Cooler Outlet Air Tube - Install Charge Air Cooler Outlet Air Tube Replacement
  26. Air Cleaner Assembly (1) - Install Air Cleaner Assembly Replacement
    Fig 14: Air Cleaner Assembly
    GM4213286Courtesy of GENERAL MOTORS COMPANY
  27. Power Brake Booster Vacuum Pipe - Install Power Brake Booster Vacuum Pipe Replacement (LTG)
    Fig 15: Vacuum Hose
    GM3931439Courtesy of GENERAL MOTORS COMPANY
  28. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection (without KL9)Battery Negative Cable Disconnection and Connection (with KL9)
  29. Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (Static)Cooling System Draining and Filling (GE 47716)
  30. Fuel Feed Front Pipe (2) - Install Fuel Feed Front Pipe Replacement
    Fig 16: Fuel Feed Front Pipe
    GM4214672Courtesy of GENERAL MOTORS COMPANY
  31. Battery Tray - Install Battery Tray Replacement
  32. Recharge the refrigerant. Refer to Refrigerant Recovery and Recharging (R-1234yf)
  33. If the engine is replaced with a new engine or has been overhauled, perform the engine prelubing procedure. Refer to Engine Prelubing 
    NOTE: Prelube is necessary if the engine is replaced or overhauled.
  34. If prelubing has not been performed, fill the engine oil. Refer to Engine Oil and Oil Filter Replacement 
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