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Home >> Chevrolet >> 2016 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 10 (Engine Mechanical - 2.0L (LTG) Or 2.5L (LKW) - Repair Instructions - On Vehicle) >> Repair Instructions - On Vehicle >> Camshaft Cover Replacement (LKW) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2015 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Camshaft Cover Gasket (1)»Install
    Fig 1: Camshaft Cover Gasket
    GM4244908Courtesy of GENERAL MOTORS COMPANY
    NOTE: Install a NEW gasket.
    NOTE: Add 14 mm bead of sealant part # 12378521 at right and left T-Joint where front cover meets head and at rear of camshaft cover right and left T-Joint where vacuum pump bolts on.
  2. Camshaft Cover (4) »Install
    Fig 2: Camshaft Cover Bolts
    GM4353340Courtesy of GENERAL MOTORS COMPANY
  3. Camshaft Cover Bolt (3)»Loosely install [19x]
  4. Camshaft Cover Washer (2)»Install
  5. Camshaft Cover Bolt (1)»Loosely install [4x]
    NOTE: Ensure the long camshaft cover bolts (1) are installed in the correct positions.
  6. Tighten the bolts in the sequence shown. 10 N.m (89 lb in).
    Fig 3: Camshaft Cover Bolt Tightening Sequence
    GM2726754Courtesy of GENERAL MOTORS COMPANY
    CAUTION: Refer to Fastener Caution .
  7. Install the engine coolant air bleed pipe. Refer to Engine Coolant Air Bleed Pipe Replacement (LKW) .
  8. Position the bracket (2) then install the wiring harness bracket fastener (1). Tighten to 10 N.m (89 lb in).
    Fig 4: Wiring Harness Bracket Fastener And Bracket
    GM3946954Courtesy of GENERAL MOTORS COMPANY
  9. Install the vacuum assembly (1). Refer to Vacuum Pump Replacement .
    Fig 5: Vacuum Assembly
    GM2812627Courtesy of GENERAL MOTORS COMPANY
  10. Install the camshaft position actuator intake (1) solenoid valve. Refer to Camshaft Position Actuator Intake Solenoid Valve Replacement .
    Fig 6: Camshaft Position Actuator Intake Solenoid Valve
    GM2812629Courtesy of GENERAL MOTORS COMPANY
  11. Install the camshaft position actuator exhaust (2) solenoid valve. Refer to Camshaft Position Actuator Exhaust Solenoid Valve Replacement .
  12. Install the ignition coils (1). Refer to Ignition Coil Replacement .
    Fig 7: Ignition Coils
    GM2812624Courtesy of GENERAL MOTORS COMPANY
  13. Connect vacuum booster pipe (1).
    Fig 8: Vacuum Booster Pipe
    GM2812626Courtesy of GENERAL MOTORS COMPANY
  14. Install the camshaft cover heat shield (2) and bolts (1). Tighten the bolts to 10 N.m (89 lb in).
    Fig 9: Oil Level Indicator
    GM2726749Courtesy of GENERAL MOTORS COMPANY
  15. Inspect the oil level indicator O-ring seals (4) and replace if necessary. Install the oil level indicator (3).
  16. Install the positive crankcase ventilation hose/pipe/tube. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement (LKW) .
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