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Home >> Chevrolet >> 2015 >> Cruze LT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Controls And Fuel - 2.0L (LUZ) Diesel - Repair Instructions) >> Repair Instructions >> Exhaust Gas Recirculation Valve Cooler Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Remove the engine sight shield. Refer to Engine Sight Shield Replacement .
  2. Remove the radiator inlet hose from thermostat housing. Refer to Radiator Inlet Hose Replacement (2.0L Diesel LUZ) .
  3. Remove the battery tray. Refer to Battery Tray Replacement .
  4. Remove the exhaust gas recirculation pipe. Refer to Exhaust Gas Recirculation Pipe Replacement .
  5. Remove the charge air cooler hose from the throttle body.
  6. Remove the oil level indicator tube bolt from the exhaust gas recirculation cooler.
  7. Remove the exhaust pressure sensor pipe. Refer to Exhaust Pressure Sensor Pipe Replacement .
  8. Remove all wiring harness plugs, retainer clips and hoses:
    1. Remove the coolant pipe to oil cooler from the exhaust gas recirculation cooler assembly.
    2. Disconnect the wiring harness plug from the exhaust gas recirculation valve.
    3. Disconnect the heater inlet hose quick fitting.
    4. Disconnect the wiring harness plug from the engine coolant temperature sensor.
    5. Disconnect the wiring harness plug from the exhaust gas recirculation vacuum regulator valve solenoid.
    6. Remove the vacuum hose from the power brake booster pump.
    7. Remove the coolant air bleed hose from the thermostat housing.
    8. Remove the turbocharger wastegate actuator hose.
    9. Remove the automatic transmission wiring harness strap.
  9. Remove the 2 exhaust gas recirculation valve cooler nuts (2) and the 2 exhaust gas recirculation valve cooler bolts (3).
    Fig 1: Exhaust Gas Recirculation Valve Cooler Nuts And Exhaust Gas Recirculation Valve Cooler Assembly
    GM3352013Courtesy of GENERAL MOTORS COMPANY
  10. Remove the exhaust gas recirculation valve cooler assembly (1).
  11. Disassemble exhaust gas recirculation valve cooler. Refer to Exhaust Gas Recirculation Valve Cooler Disassemble .
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