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Installation Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Upper Transmission To Engine Bolts
    GM2571956Courtesy of GENERAL MOTORS COMPANY
  1. Remove the engine from the engine stand.
  2. Install the transmission to the engine.
    3. CAUTION:

    Refer to Fastener Caution .

  3. Install the upper transmission to engine bolts (1) and tighten to 75 N.m (55 lb ft).
    4. Fig 2: Lower Engine Case To Transmission Bolts
    GM2571955Courtesy of GENERAL MOTORS COMPANY
  4. Install the lower engine case to transmission lower bolts (1) and tighten to 75 N.m (55 lb ft).
    5. Fig 3: Lower Cylinder Head To Transmission Bolts
    GM2571954Courtesy of GENERAL MOTORS COMPANY
  5. Install the lower cylinder head to transmission lower bolts (1, 2) and tighten to 75 N.m (55 lb ft).
  6. Position the engine, transmission, radiator assembly and drivetrain suspension frame under the vehicle.
  7. Slowly and carefully lower the vehicle, ensure the engine, transmission, radiator assembly and drivetrain suspension frame are free from wiring, hoses and other engine compartment components.
    8. Fig 4: Front Frame Reinforcement Bolts
    GM2571950Courtesy of GENERAL MOTORS COMPANY
  8. Install the front frame reinforcement bolts (1) and tighten to 160 N.m (118 lb ft).
    9. Fig 5: Rear Frame Reinforcement Bolts
    GM2571949Courtesy of GENERAL MOTORS COMPANY
  9. Install the rear frame reinforcement bolts (1, 2) and tighten to 160 N.m (118 lb ft).
    10. Fig 6: Rear Frame Reinforcement & Bolts
    GM2571948Courtesy of GENERAL MOTORS COMPANY
  10. Install NEW rear frame reinforcement and bolts (1) and tighten to 60 N.m (44 lb ft) plus 45 degrees.
  11. Install the engine support fixture. Refer to Engine Support Fixture .
    12. Fig 7: Automatic Transmission Mount Bracket Through Bolt
    GM2027404Courtesy of GENERAL MOTORS COMPANY
  12. Install the transmission bracket mount to mount through bolt (1) and tighten to 100 N.m (74 lb ft).
    13. Fig 8: Front Transmission Mount Through Bolt
    GM2027411Courtesy of GENERAL MOTORS COMPANY
  13. Install the transmission mount through bolt (1) and tighten to 58 N.m (43 lb ft).
    14. WARNING:

    Refer to Torque-to-Yield Fastener Warning .

  14. Install the NEW left transmission mount to transmission bolts (1) and tighten to 50 N.m (37 lb ft) plus 60-75 degrees.
    15. Fig 9: Right Side Engine Mount Bolts
    GM2571945Courtesy of GENERAL MOTORS COMPANY
  15. Install the right side engine mount bolts (1) and tighten to 50 N.m (37 lb ft) plus 70 degrees.
    16. Fig 10: Lower Steering Intermediate Shaft Bolt
    GM2452074Courtesy of GENERAL MOTORS COMPANY
  16. Install the NEW lower steering intermediate shaft (1) bolt and tighten to 34 N.m (25 lb ft).
  17. Connect the electronic power steering connectors to the electronic power steering assembly. Refer to FEP Connectors (Steering Gear) .
    18. Fig 11: Front Steering Knuckle Bolts
    GM2571947Courtesy of GENERAL MOTORS COMPANY
  18. Connect the front steering knuckles bolts (1) to the strut assemblies. Refer to Steering Knuckle Replacement .
    19. Fig 12: Stabilizer Link Nut
    GM2028083Courtesy of GENERAL MOTORS COMPANY
  19. Install the NEW the stabilizer link nut (1) to the strut assemblies. Refer to Stabilizer Shaft Link Replacement .
  20. Connect the right wheel drive shaft from the intermediate shaft.
    21. Fig 13: View Of Brake Caliper And Brake Caliper Guide Pin Bolt
    GM2027317Courtesy of GENERAL MOTORS COMPANY
  21. Install the front brake caliper (1) and tighten the brake caliper guide pin bolt (2) to 28 N.m (21 lb ft).
  22. Install the exhaust system. Refer to Exhaust System Replacement (2.4L LEA) .
  23. Connect the wheel speed connectors to the steering knuckles.
    24. Fig 14: Lower Transmission Bolts
    GM2571952Courtesy of GENERAL MOTORS COMPANY
  24. Install the lower oil pan to transmission lower bolts (1). and tighten to 75 N.m (55 lb ft).
    25. Fig 15: Torque Converter To Flywheel Bolts
    GM2571953Courtesy of GENERAL MOTORS COMPANY
  25. Install the torque converter to flywheel bolts (1) and tighten to 62 N.m (46 lb ft).
  26. Install the starter. Refer to Starter Replacement (2.4L LEA) .
  27. Lower the vehicle.
  28. Remove the engine support fixture.
    29. Fig 16: Identifying Cooler Inlet & Outlet Hoses
    GM1998666Courtesy of GENERAL MOTORS COMPANY
  29. Install the transmission fluid cooler outlet hose (5) to the transmission.
  30. Install the transmission fluid cooler outlet hose retainer nut (4) and tighten to 22 N.m (16 lb ft).
  31. Install the transmission fluid cooler inlet hose (1) to the transmission.
  32. Install the transmission fluid cooler inlet hose retainer nut (3).
  33. Install the oil cooler inlet (1) and outlet (5) hoses to the retainer (2) on the control valve body cover.
    34. Fig 17: View Of Transmission Range Selector Lever & Cable Connection
    GM2001179Courtesy of GENERAL MOTORS COMPANY
  34. Connect the range selector cable (2) to the range selector cable bracket.
  35. Connect the range selector cable end (1) to the range selector lever.
    36. Fig 18: Radiator Inlet Hose
    GM2571943Courtesy of GENERAL MOTORS COMPANY
  36. Install the radiator inlet hose (1). Refer to Radiator Inlet Hose Replacement (2.4L LEA) .
  37. Install the radiator outlet hose (1). Refer to Radiator Outlet Hose Replacement (2.4L LEA) .
    38. Fig 19: Wiring Harnesses And Ground Nuts
    GM2027867Courtesy of GENERAL MOTORS COMPANY
  38. Install the wiring harnesses (2).
  39. Install the ground nuts (1) and tighten to 9 N.m (80 lb in).
  40. Connect the wiring connectors and ground strap to the transmission.
  41. Install the battery tray. Refer to Battery Tray Replacement
  42. Connect the wiring harness to the accessory wiring junction block.
    43. Fig 20: Ground Strap & Bolt
    GM2452061Courtesy of GENERAL MOTORS COMPANY
  43. Connect the wiring harness plugs (1).
    44. Fig 21: Outlet Heater Core Hose
    GM2571942Courtesy of GENERAL MOTORS COMPANY
  44. Connect the outlet (1) heater core hoses. Refer to Heater Outlet Hose Replacement (2.4L LEA) .
    45. Fig 22: Inlet Heater Core Hose
    GM2571941Courtesy of GENERAL MOTORS COMPANY
  45. Connect the inlet (1) heater core hoses. Refer to Heater Inlet Hose Replacement (2.4L LEA) .
    46. Fig 23: Radiator Surge Tank Hose
    GM2571940Courtesy of GENERAL MOTORS COMPANY
  46. Connect the coolant hose (2, 1) to radiator surge tank.
    47. Fig 24: EVAP Hose, Brake Booster Vacuum Pipe & Transmission Vent Hose
    GM2571939Courtesy of GENERAL MOTORS COMPANY
  47. Connect the EVAP hose (1). Refer to Plastic Collar Quick Connect Fitting Service .
  48. Connect the power brake booster vacuum pipe (2). Refer to Power Brake Booster Vacuum Pipe Replacement (2.4L LEA - Engine Side)Power Brake Booster Vacuum Pipe Replacement (2.4L LEA - Booster Side) .
  49. Connect the transmission vent hose (3) from the coolant surge tank.
    50. Fig 25: Fuel Feed Line
    GM2571938Courtesy of GENERAL MOTORS COMPANY
  50. Connect the fuel feed line (1) to the engine. Refer to Plastic Collar Quick Connect Fitting Service .
    51. Fig 26: Condenser Hose Bolt
    GM2189391Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Use NEW O-ring seals. Refer to Air Conditioning O-Ring Seal Replacement .

  51. Install the air conditioning compressor and the condenser hose (3).
  52. Install the air conditioning compressor and the condenser hose bolt (1) to the A/C compressor (2) and tighten to 22 N.m (16 lb ft).
  53. Install the air conditioning compressor and the condenser hose. Refer to Air Conditioning Compressor and Condenser Hose Replacement (2.4L LEA)
  54. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement .
  55. Install the air deflector.
  56. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
  57. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
  58. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging .
  59. Fill the engine cooling system. Refer to Cooling System Draining and Filling (2.4L LEA) .
    60. Fig 27: Intake Manifold Cover
    GM2571937Courtesy of GENERAL MOTORS COMPANY
  60. Install the intake manifold cover (1). Refer to Intake Manifold Cover Replacement .
  61. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
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