Installation Procedure
- Install the thermostat bypass pipe (2) into position with a NEW gasket (3).
- Install the thermostat bypass pipe fasteners (1) and tighten to 10 N.m (89 lb in).
- Install the hose (1) on the thermostat bypass pipe (2).
- Install the thermostat bypass hose (2) on the thermostat bypass pipe (1).
- Install the radiator inlet hose (1) to the water outlet (2).
- Install the battery tray. Refer to Battery Tray Replacement .
- Install the exhaust manifold heat shield. Refer to EXHAUST MANIFOLD HEAT SHIELD REPLACEMENT (LTG) .
- Install the intake manifold cover. Refer to Intake Manifold Cover Replacement (LTG) .
- Fill the cooling system. Refer to Cooling System Draining and Filling (GE 47716) .
- Start the engine and check for coolant leaks.
CAUTION:
Refer to Fastener Caution .
NOTE:
Replace hose clamps if necessary.