Replacing the bellows of the joint at the transmission end

Release the clamps (1) and (2), and cut and remove them with the special tool 0 494 152 (32 1 260) in a transverse direction to the ear.
Release the bellows (3) from the joint housing (4) in the arrow direction.
Pull the joint housing (4) down in the arrow direction.

Courtesy of BMW OF NORTH AMERICA, INC.
Release the circlip (1) for the tripod (2) from the output shaft (3).

Courtesy of BMW OF NORTH AMERICA, INC.
Seal bore of output shaft with a screw (2).
Pull down tripod (1) using special tool 0 493 994 (11 8 310) .

Courtesy of BMW OF NORTH AMERICA, INC.
Remove all traces of previous lubricating grease.
Pull down bellows (1) from output shaft (2).

Courtesy of BMW OF NORTH AMERICA, INC.
Replace the bellows (1) and the circlips.
Parts: Clamps
Push the circlip up onto the output shaft (2).
Slide the bellows (1) onto the output shaft (2).

Courtesy of BMW OF NORTH AMERICA, INC.
Clean tripod (2).
Position the tripod (2) on the output shaft in such a way that the flat side (1) points to the circlip.

Courtesy of BMW OF NORTH AMERICA, INC.
Hit the tripod (1) using the standard tool (2) and the standard tool (3) further onto the output shaft until the circlip can be mounted.

Courtesy of BMW OF NORTH AMERICA, INC.

Standard tool: Socket wrench for hexagon head

Socket wrench for hexagon

Courtesy of BMW OF NORTH AMERICA, INC.

Socket wrench for hexagon (SW24)

For output shafts by the manufacturer neapco, the dimension (A) cannot be exceeded.

Dimension (A) = 4.9 mm

Replace the circlip (1).
Parts: Circlip
Mount the circlip (1) for the tripod (2) on the output shaft (3).
Grease tripod (2) and the joint housing (see table).

Courtesy of BMW OF NORTH AMERICA, INC.

In order to grease the inboard CV joint, it is imperative to observe the specific lubricating grease and quantity!

Part number of bellows	8 680 223	8 488 704	8 657 288
Part number of lubricating grease	2 286 018	2 179 708	2 179 708
Amount of lubricating grease	140 g	165 g	165 g

CONSUMABLE SPECIFICATION

Lubricating grease Renolit CX-TP 1

100 g, Bag

83192286018

CONSUMABLE SPECIFICATION

Lubricating grease One Lube Improved

110 g, Bag

83232179708

Slide the joint housing (4) onto the tripod in the arrow direction.
Mount the bellows (3) on the joint housing (4) in the arrow direction.
Position the circlips (1) and (2) on the bellows (3).

Courtesy of BMW OF NORTH AMERICA, INC.
Position the bellows (1) for the taper (2) on the output shaft.

Courtesy of BMW OF NORTH AMERICA, INC.
Position the hook fastener of the circlip (1) in the center of the joint housing (2) as shown.

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: TECHNICAL INFORMATION
Observe the notes on the disassembly and installation of low profile hose clamps and ear hose clamps!
For additional information see: NOTES ON REMOVING AND INSTALLING LOW PROFILE BAND CLAMPS .

Courtesy of BMW OF NORTH AMERICA, INC.

Check the position from joint housing (4) and the bellows (3), correct if necessary.
Tighten the circlips (1) and (2).