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Home >> BMW >> 2025 >> 230i >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Electric Motor Systems >> Engine Electrical System -- Repair (G42) >> 12 51 Engine Wiring Harness >> 12 51 235 Remove and install/replace Module 1, sensor system engine wiring (M240i) >> Removing the engine wiring harness for sensor system 1

Removing the engine wiring harness for sensor system 1

WARNING: Working on 12 V electrical system  .
Risk of short circuits! Risk of fire! 
  • Make sure that there is no charger connected to the jump start terminal in the engine compartment.
  • Detach battery ground lead from battery.
  • For auxiliary batteries: Detach battery minus cables from all auxiliary batteries.
NOTE: RISK OF DAMAGE 
Damage to battery terminal, the safety battery terminal or the intelligent battery sensor (IBS)  .
Damaged battery terminals can lead to malfunctions or vehicle electrical system faults  .
  • Detach battery terminal from battery pole by carefully shifting to and fro. Do not pry off using a tool.
NOTE: TECHNICAL INFORMATION 
Additional coolant can leakage. Make sure that no coolant enters the intake port of the cylinder head.
NOTE: TECHNICAL INFORMATION 
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.

Preliminary work 

Engine wiring harness for sensor system 1 

G15912151Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: RISK OF DAMAGE 
Electrostatic discharge  .
Damage to or destruction of electrical components  .
  • Leave the electrical components in their original packaging until they are being installed. Only use the original packaging for returning the product. Always package removed components straight away.
  • Read and comply with user information on using the associated special tool 12 7 060.
  • Only tap the housings of electrical components. Do not tap pins or multi-pin connectors directly.
  • Wear electrically conductive clothing and antistatic shoes (with ESD symbol).
  • For additional information see: NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .
NOTE: RISK OF DAMAGE 
Damage to wires when disconnecting connectors and plug connections  .
Sheared wires can cause a short circuit  .
  • Do not pull on wires when disconnecting connectors and plug connections.