Removing both timing chains and installing or replacing them
WARNING:
Working on fuel system
.
Risk of fire! Danger of explosion!
Risk of fire! Danger of explosion!
- When working on the fuel system, make sure the workstation has sufficient ventilation, e.g., by means of extraction.
- Tightly seal off open lines and connections; collect any leakage fuel directly at the point of exit.
- No fire, sparks, open flames or smoking.
NOTE:
TECHNICAL INFORMATION
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
Preliminary work
- Refer to RELEASING THE OIL DRAIN PLUG .
- Refer to REMOVING THE OIL FILTER ELEMENT .
- Refer to REMOVING THE FRONT AXLE COMPLETELY WITH THE ENGINE AND TRANSMISSION .
- Refer to INSTALLING THE ENGINE ON THE ASSEMBLY JIG .
- Refer to REMOVING IGNITION COILS FROM THE CYLINDER BANK 2 .
- Refer to REMOVING IGNITION COILS FROM CYLINDER BANK 1 .
- Refer to REMOVING THE SOUND INSULATION OF INJECTORS ON LEFT .
- Refer to REMOVING THE HIGH-PRESSURE RAIL ON THE LEFT .
- Refer to REMOVING LEFT HIGH PRESSURE PUMP .
- Refer to DISCONNECTING PLUG CONNECTIONS OF THE INJECTORS OF CYLINDER BANK 2 .
- Refer to REMOVING THE INJECTORS FOR CYLINDERS 5 TO 8 .
- Refer to REMOVING CARRIER PLATE .
- Refer to RELEASING LEFT CHARGE AIR LINE PARTIALLY .
- Refer to PARTIALLY RELEASING THE RIGHT CHARGE AIR LINE .
- Refer to REMOVING LEFT CHARGE AIR COOLER .
- Refer to REMOVING RIGHT CHARGE AIR COOLER .
- Refer to REMOVING THE INTAKE PIPE THE ENGINE VENTILATION LINE .
- Refer to REMOVING ENGINE VENT LINE OF CYLINDERS 1 TO 4 .
- Refer to REMOVING ENGINE VENT LINE OF CYLINDERS 5 TO 8 .
- Refer to REMOVING LEFT CLEAN AIR PIPE .
- Refer to REMOVING RIGHT CLEAN AIR PIPE .
- Refer to REMOVING DRIVE BELT .
- Refer to REMOVING THE COOLANT PUMP .
- Refer to REMOVING THE BELT TENSIONER .
- Refer to REMOVING THE BELT PULLEY ON THE TORSIONAL VIBRATION DAMPER .
- Refer to REMOVING THE AIR CONDITIONING COMPRESSOR (ENGINE REMOVED) .
- Refer to REMOVING THE EXHAUST TURBOCHARGER FOR THE CYLINDERS 5 TO 8 .
- Refer to RELEASING THE WIRING HARNESS SECTION FROM THE LEFT HAND CYLINDER HEAD COVER .
- Refer to REMOVING FUEL DELIVERY LINE .
- Refer to REMOVING VANOS SOLENOID ACTUATOR, EXHAUST OF CYLINDER BANK 2 .
- Refer to REMOVING VANOS SOLENOID ACTUATOR, INTAKE OF CYLINDER BANK 2 .
- Refer to REMOVING LEFT CYLINDER HEAD COVER .
- Refer to REMOVING THE SEALING CAP ON THE CYLINDER HEAD OF THE CYLINDER BANK 2 .
- Refer to MOVING THE CRANKSHAFT TO THE INSTALLATION POSITION TO ADJUST THE TIMINGS .
- Refer to CHECK THE VANOS ADJUSTER OF CYLINDER BANK 2 .
- Refer to RELAXING CHAIN TENSIONER ON BANK 2 FOR CHECKING OR SETTING TIMING .
- Refer to REMOVING HYDRAULIC CHAIN TENSIONER OF CYLINDER BANK 2 .
- Refer to PRELOADING THE TIMING CHAIN OF CYLINDER BANK 2 .
- Refer to FIXING THE ENGINE IN THE INSTALLATION POSITION ON CYLINDER 1 (SET VALVE TIMINGS) .
- Refer to REMOVING BOTH LEFT VANOS ADJUSTERS .
- Refer to REMOVING SPECIAL TOOL FOR FIXING CAMSHAFTS IN POSITION ON BANK 2 .
- Refer to REMOVING SPECIAL TOOL TO PRETENSION TIMING CHAIN ON CYLINDER BANK 2 .
- Refer to REMOVING LEFT CYLINDER HEAD .
- Refer to REMOVING GUIDE TUBE FOR OIL DIPSTICK .
- Refer to REMOVING RIGHT RAIL .
- Refer to REMOVING RIGHT HIGH-PRESSURE PUMP .
- Refer to PARTIALLY RELEASING THE WIRING HARNESS SECTION OF THE RIGHT CYLINDER HEAD COVER .
- Refer to REMOVING THE INJECTORS FOR CYLINDERS 1 TO 4 .
- Refer to REMOVING VANOS SOLENOID ACTUATOR, EXHAUST OF CYLINDER BANK 1 .
- Refer to REMOVING THE VANOS SOLENOID ACTUATOR INTAKE OF CYLINDER BANK 1 .
- Refer to REMOVING RIGHT CYLINDER HEAD COVER .
- Refer to REMOVING THE SEALING CAP ON THE CYLINDER HEAD OF THE CYLINDER BANK 1 .
- Refer to MOVING THE CRANKSHAFT TO THE INSTALLATION POSITION TO ADJUST THE TIMINGS .
- Refer to CHECKING THE VANOS ADJUSTER OF CYLINDER BANK 1 .
- Refer to RELIEVING THE CHAIN TENSIONER AT CYLINDER BANK 1 FOR CHECKING OR SETTING THE VALVE TIMINGS .
- Refer to REMOVING HYDRAULIC CHAIN TENSIONER OF CYLINDER BANK 1 .
- Refer to PRELOADING THE TIMING CHAIN OF CYLINDER BANK 1 .
- Refer to FIXING THE ENGINE IN THE INSTALLATION POSITION ON CYLINDER 1 (SET VALVE TIMINGS) .
- Refer to REMOVING BOTH RIGHT VANOS ADJUSTERS .
- Refer to REMOVING SPECIAL TOOL FOR FIXING CAMSHAFTS ON BANK 1 .
- Refer to REMOVING THE SPECIAL TOOL TO PRETENSION THE TIMING CHAIN AT CYLINDER BANK 1 .
- Refer to REMOVING RIGHT CYLINDER HEAD .
- Refer to REMOVING LOWER OIL PAN SECTION .
- Refer to REMOVING OIL PUMP .
- Refer to REMOVING FRONT AXLE DIFFERENTIAL .
- Refer to REMOVING THE VIBRATION DAMPER .
- Refer to REMOVING UPPER OIL SUMP SECTION .
- Refer to REMOVING TIMING CASE COVER, BOTTOM .
- Remove the slide rail (1).
Remove the tensioning rail of the timing chain for cylinder 1-4
- Remove the tensioning rail (1) with the timing chain (2) from the crankshaft gearing.
Removing the slide rail of the timing chain for cylinders 5 to 8
- Remove the slide rail (1).
Remove the tensioning rail of the timing chain for cylinder 5-8
- Remove the tensioning rail (1) with the timing chain (2) from the crankshaft gearing.
Remove the gear from the crankshaft
- Replace the bearing screws (1).
Parts: Bearing screws
TIGHTENING TORQUE SPECIFICATIONSBearing screw to engine block Bearing screw
M10x1.25
Replace the bearing screw.
Clean the thread in the engine block with a screw tap.Tightening torque
46 Nm - Clean the thread in the engine block with a screw tap
.
- Replace the bearing screws (2).
Parts: Bearing screws
TIGHTENING TORQUE SPECIFICATIONSBearing screw to engine block Bearing screw
M8x1.25
Replace the bearing screw.
Clean the thread in the engine block with a screw tap.Tightening torque
20 Nm - Clean the thread in the engine block with a screw tap .
- Replace the sprocket wheel (3).
Parts: Camshaft sprocket
- Detach the gear (1) using the special tools 0 490 798 (11 2 000) and 0 490 798 (11 2 000) .
- Make sure that there are no metal chips or similar impurities in the area of the chain drive, clean if necessary .
Install the gear on the crankshaft
NOTE:
TECHNICAL INFORMATION
Wear protective gloves.
Wear protective gloves.
- Check Woodruff key (1) for damage, replace if necessary.
- Heat camshaft sprocket to a minimum of 60°C and a maximum of 150°C and mount on the crankshaft.
Install the tensioning rail of the timing chain for cylinder 5-8
- Position the tensioning rail (1) with the timing chain (2) on the gearing of the crankshaft.
Install the guide rail of the timing chain for cylinders 5 to 8
- Attach and position the slide rail (1).
Install the tensioning rail of the timing chain for cylinder 1-4
- Position the tensioning rail (1) with timing chain on the gearing of the crankshaft.
- Attach and position the slide rail (1).
Follow-up work
- Refer to INSTALLING TIMING CASE COVER, BOTTOM .
- Refer to INSTALLING THE UPPER OIL SUMP SECTION .
- Refer to INSTALLING THE VIBRATION DAMPER .
- Refer to INSTALLING FRONT AXLE DIFFERENTIAL .
- Refer to INSTALLING OIL PUMP .
- Refer to INSTALLING THE LOWER OIL PAN SECTION .
- Refer to INSTALLING THE RIGHT CYLINDER HEAD .
- Refer to INSTALLING BOTH RIGHT VANOS ADJUSTERS .
- Refer to REMOVING THE SPECIAL TOOL TO PRETENSION THE TIMING CHAIN AT CYLINDER BANK 1 .
- Refer to INSTALLING THE HYDRAULIC CHAIN TENSIONER OF CYLINDER BANK 1 .
- Refer to INSTALLING THE SEALING CAP ON THE CYLINDER HEAD OF CYLINDER BANK 1 .
- Refer to INSTALLING THE CYLINDER HEAD COVER ON THE RIGHT .
- Refer to INSTALLING VANOS SOLENOID ACTUATOR, EXHAUST OF CYLINDER BANK 1 .
- Refer to INSTALLING THE VANOS SOLENOID ACTUATOR INTAKE OF CYLINDER BANK 1 .
- Refer to INSTALLING THE INJECTORS FOR THE CYLINDERS 1 TO 4 .
- Refer to SECURING THE WIRING HARNESS SECTION OF THE CYLINDER HEAD COVER ON THE RIGHT .
- Refer to INSTALLING RIGHT HIGH PRESSURE PUMP .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING THE RIGHT HIGH-PRESSURE RAIL .
- Refer to INSTALLING GUIDE TUBE FOR OIL DIPSTICK .
- Refer to INSTALLING THE OIL FILLER CAP .
- Refer to INSTALLING IGNITION COILS FROM CYLINDER BANK 1 .
- Refer to INSTALLING THE ENGINE VENTILATION LINE OF CYLINDERS 1 TO 4 .
- Refer to INSTALLING THE LEFT CYLINDER HEAD .
- Refer to INSTALLING BOTH LEFT VANOS ADJUSTERS .
- Refer to REMOVING SPECIAL TOOL TO PRETENSION TIMING CHAIN ON CYLINDER BANK 2 .
- Refer to INSTALLING THE HYDRAULIC CHAIN TENSIONER OF CYLINDER BANK 2 .
- Refer to INSTALLING THE SEALING CAP ON THE CYLINDER HEAD OF CYLINDER BANK 2 .
- Refer to INSTALLING THE LEFT CYLINDER HEAD COVER .
- Refer to INSTALLING THE VANOS SOLENOID ACTUATOR EXHAUST OF CYLINDER BANK 2 .
- Refer to INSTALLING VANOS SOLENOID ACTUATOR, INTAKE OF CYLINDER BANK 2 .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to SECURING THE WIRING HARNESS SECTION FROM THE CYLINDER HEAD COVER ON THE LEFT .
- Refer to INSERT THE EXHAUST TURBOCHARGER FOR THE CYLINDERS 5 TO 8 .
- Refer to INSTALLING THE ENGINE VENTILATION LINE OF CYLINDERS 5 TO 8 .
- Refer to INSTALLING THE INTAKE PIPE OF THE ENGINE VENTILATION LINE .
- Refer to INSTALLING THE BELT PULLEY ON THE TORSIONAL VIBRATION DAMPER .
- Refer to INSTALLING THE BELT TENSIONER .
- Refer to INSTALLING COOLANT PUMPS .
- Refer to INSTALLING RIGHT CLEAN AIR PIPE .
- Refer to INSTALLING LEFT CLEAN AIR PIPE .
- Refer to PARTIALLY INSTALLING LEFT ENGINE VENTILATION LINE .
- Refer to INSTALLING THE RIGHT-HAND CHARGE AIR COOLER .
- Refer to INSTALLING THE LEFT-HAND CHARGE AIR COOLER .
- Refer to CONNECTING THE LEFT CHARGE AIR LINE TO THE EXHAUST TURBOCHARGER .
- Refer to CONNECTING THE RIGHT CHARGE AIR LINE TO THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING THE CARRIER PLATE .
- Refer to PREPARING THE INJECTORS FOR INSTALLATION .
- Refer to INSTALLING THE INJECTORS FOR THE CYLINDERS 5 TO 8 .
- Refer to CONNECTING THE CONNECTOR OF THE INJECTORS OF CYLINDER BANK 2 .
- Refer to INSTALLING THE LEFT HIGH PRESSURE PUMP .
- Refer to INSTALLING THE HIGH-PRESSURE RAIL ON THE LEFT .
- Refer to INSTALLING THE SOUND INSULATION OF THE INJECTORS, LEFT .
- Refer to INSTALLING IGNITION COILS OF THE CYLINDER BANK 2 .
- Refer to INSTALLING IGNITION COIL ON CYLINDER 1 .
- Refer to INSTALLING AIR CONDITIONING COMPRESSOR (ENGINE REMOVED) .
- Refer to INSTALLING THE BELT PULLEY ON THE TORSIONAL VIBRATION DAMPER .
- Refer to INSTALLING THE BELT TENSIONER .
- Refer to INSTALLING DRIVE BELT .
- Refer to REMOVING THE ENGINE FROM THE ENGINE SUPPORT BRACKET .
- Refer to INSTALLING THE COMPLETE FRONT AXLE INCLUDING ENGINE AND TRANSMISSION .
- Refer to INSTALLING THE OIL FILTER ELEMENT .
- Refer to TIGHTENING THE OIL DRAIN PLUG .
- Refer to FILLING ENGINE OIL .