Removing the cylinder head cover
WARNING:
Hot surfaces.
Risk of burning!
Risk of burning!
- Perform all work only on components that have cooled down.
WARNING:
Working on fuel system.
Risk of fire! Danger of explosion!
Risk of fire! Danger of explosion!
- When working on the fuel system, make sure the workstation has sufficient ventilation, e.g., by means of extraction.
- Tightly seal off open lines and connections; collect any leakage fuel directly at the point of exit.
- No fire, sparks, open flames or smoking.
CAUTION:
On releasing high pressure line, fuel may emerge at high speed.
Injury hazard!
Injury hazard!
- Wear suitable personal protective equipment.
- Before performing any installation work, allow cooling system to cool down to less than 40°C.
- Note warnings on cylinder head cover.
NOTE:
TECHNICAL INFORMATION
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
Preliminary work
- Refer to DEACTIVATING VEHICLE-SPECIFIC HIGH-VOLTAGE OR LOW-VOLTAGE VEHICLE ELECTRICAL SYSTEM .
- Refer to MOVING THE HOOD TO THE SERVICE POSITION .
- Refer to REMOVING THE COVER OF THE ENGINE COMPARTMENT AT THE REAR LEFT .
- Refer to REMOVING THE COVER OF THE REAR RIGHT ENGINE COMPARTMENT .
- Refer to REMOVING MOUNT OF HOOD SEAL ON THE LEFT AND RIGHT .
- Refer to REMOVING SUSPENSION STRUT BRACE .
- Refer to REMOVING INTAKE SILENCER HOUSING .
- Refer to REMOVING LEFT AND RIGHT WIPER ARM .
- Refer to REMOVING THE SEAL FOR THE HOOD REAR .
- Refer to REMOVING THE COWL COVER .
- Refer to REMOVING TRAILING LINK AT SPRING BOLT .
- Refer to REMOVING THE FIREWALL UPPER PART .
- Refer to REMOVING THE SECOND FIREWALL AT THE BOTTOM .
- Refer to REMOVING THE TOP RIGHT AND LEFT COVER IN THE ENGINE COMPARTMENT .
- Refer to REMOVING THE RIGHT AIR DUCT .
- Refer to REMOVING THE LEFT AND RIGHT FRONT-END STRUT .
- Refer to REMOVING FRONT CROSS CONNECTION .
- Refer to REMOVING THE REAR TOP CROSS CONNECTION .
- Refer to REMOVING ALL IGNITION COILS .
- Refer to REMOVING FUEL DELIVERY LINE .
- Refer to REMOVING THE HIGH PRESSURE LINE BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL FOR CYLINDERS 1 TO 3 .
- Refer to REMOVING THE HIGH PRESSURE LINE BETWEEN THE HIGH PRESSURE PUMP AND RAIL FOR CYLINDERS 4 TO 6 .
- Refer to REMOVING THE HIGH-PRESSURE RAIL WITH THE INJECTORS OF CYLINDERS 1 TO 3 .
- Refer to REMOVING THE RAIL WITH INJECTORS OF CYLINDERS 4 TO 6 .
- Refer to REMOVING THE HIGH PRESSURE PUMP OF CYLINDERS 1 TO 3 .
- Refer to REMOVING THE HIGH PRESSURE PUMP FOR CYLINDERS 4 TO 6 .
- Refer to REMOVING BOTH ACTUATORS .
- Refer to PARTIALLY REMOVING THE FRONT WHEEL ARCH TRIM .
- Refer to REMOVING THE FRONT LEFT WHEEL .
- Refer to REMOVING THE COVER OF THE STEERING ASSEMBLY .
- Refer to REMOVING THE FRONT SECTION OF THE FRONT WHEEL ARCH COVER .
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION .
- Refer to REMOVING THE CENTER UNDERBODY PROTECTION .
- Refer to REMOVING THE WHEEL ARCH COVER ON THE FRONT LEFT AND BOTTOM RIGHT .
- Refer to REMOVING THE FAN COWL .
- Refer to DRAINING THE COOLANT FOR THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to CONNECTING THE COOLANT LINE TO THE RADIATOR .
- Refer to REMOVING THE COOLANT FEED LINE PART 2 BETWEEN THE AUXILIARY COOLANT PUMP AND EXHAUST TURBOCHARGER .
- Refer to PARTIALLY RELEASING THE AUXILIARY COOLANT PUMP FOR THE EXHAUST TURBOCHARGER .
- Refer to REMOVING THE COOLANT RETURNING LINE BETWEEN THE EXHAUST TURBOCHARGER AND THE THERMOSTAT .
- Refer to RELEASING THE CHARGE AIR CROSSING PARTIALLY .
Bolts of the cylinder head cover
NOTE:
RISK OF DAMAGE
Damage to wires when disconnecting connectors and plug connections.
Sheared wires can cause a short circuit.
Damage to wires when disconnecting connectors and plug connections.
Sheared wires can cause a short circuit.
- Do not pull on wires when disconnecting connectors and plug connections.
- Unlock and disconnect the plug connection (1) on the exhaust camshaft sensor.
- Unlock and loosen the locks (2) .
- Feed out the wiring harness section (3)
for the sensor system 2
and put it aside.
- Unlock plug connection (1) and disconnect.
- Unlock and release the lock (arrows).
- Feed out the wiring harness section (2)
for the sensor system 2
and put it aside.
- Release clamps (1) .
- Feed out the wiring harness section (2)
for the sensor system 2
and put it aside.
- Unlock and disconnect plug connection (1) on the intake camshaft sensor.
- Loosen clamp (2) .
- Feed out the wiring harness section (3)
for the sensor system 2
and put it aside.
- Loosen clamp (1) .
- Feed out the wiring harness section (2) for the injectors and ignition coils and set aside.
- Loosen clamp (3) .
- Feed out the wiring harness section (4)
for the sensor system 2
and put it aside.
- Release clamps (1) .
- Loosen screws (2) .
- Feed out holder (3)
for differential pressure sensor and set aside.
- Loosen all the screws (21) to (1) on the cylinder head cover (A) in sequence.
- Feed out cylinder head cover (A) and remove.