Installing the right intake plenum
Screws of the right intake plenum
Arrow screws
NOTE:
RISK OF DAMAGE
Contaminant or foreign body.
Contamination can result in malfunctions, loss of function or leaks.
Contaminant or foreign body.
Contamination can result in malfunctions, loss of function or leaks.
- Adhere to the utmost cleanliness.
- Protect components from contamination e.g. by covering.
- Close off line connections with seal plugs.
- Replace the seal (1)
.
Parts: Seal
- Check seal (1)
at the charge air cooler (2)
for damage, replace if necessary.
- Clean the sealing surface (1) using special tool 0 495 102 (11 4 470)
.
- Guide the intake plenum (2) in to the right and install.
- Tighten the screws (2)
.TIGHTENING TORQUE SPECIFICATIONS
Intake plenum M 8 screw Tightening torque 21.4 Nm - Tighten the screws (1).TIGHTENING TORQUE SPECIFICATIONS
Intake plenum M 6 screw Tightening torque 10 Nm - Connect and lock the connector of the intake air temperature sensor.
- Fix wiring harness fasteners (1).
- Connect connectors (2)
and lock.
The connector (2) must engage audibly.
- Connect and lock tank vent line (1)
.
The tank vent line (1) must engage audibly.
- Lock clamp (1)
.
Clamp (1) must engage audibly.
Follow-up work
- Refer to REPLACING THE LEFT AND RIGHT RADIAL SHAFT SEAL RING .
- Refer to INSTALLING FRONT AXLE COMPLETELY .
- Refer to TIGHTENING THE BOLTS ON THE FRONT AXLE SUPPORT .
- Refer to SECURING THE SWIVEL BEARING AT THE TOP LEFT AND RIGHT .
- Refer to REMOVING THE MOBILE LIFTING TABLE .
- Refer to ATTACHING COOLANT HOSES TO FRONT AXLE SUPPORT .
- Refer to SECURING THE UNIVERSAL JOINT ON THE STEERING GEAR .
- Refer to ATTACHING THE THERMOSTAT OR TRANSMISSION OIL COOLER LINE ON THE FRONT SUBFRAME .
- Refer to IF INSTALLED: CONNECTING THE CONNECTOR OF THE ACTIVE STABILIZER .
- Refer to IF INSTALLED: SECURING THE LINE FOR THE VERTICAL ACCELERATION SENSOR ON THE RIGHT AND LEFT .
- Refer to ATTACHING THE CABLE OF THE WHEEL RPM SENSOR ON THE LEFT AND RIGHT .
- Refer to SECURING THE FRONT LEFT AND RIGHT BRAKE CALIPER .
- Refer to INSTALLING THE LEFT-HAND AND RIGHT-HAND CRASH LEVER .
- Refer to INSTALLING THE FRONT SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE WHEEL ARCH COVER ON THE FRONT LEFT AND BOTTOM RIGHT .
- Refer to SECURING THE WIRING HARNESS FOR THE EPS ON THE FRONT AXLE SUPPORT .
- Refer to INSTALLING THE OUTPUT SHAFT ON LEFT AND RIGHT .
- Refer to CHECK/ADD FRONT AXLE TRANSMISSION OIL .
- Refer to INSTALLING THE LEFT AND RIGHT SPRING STRUT HOLDER .
- Refer to INSTALLING THE RIGHT REINFORCEMENT STRUT .
- Refer to INSTALLING THE TORSION STRUT LEFT AND RIGHT .
- Refer to REMOVING UNDERBODY PROTECTION AT SIDE RIGHT AND LEFT .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT THRUST FIELD .
- Refer to INSTALLING FRONT STIFFENING PLATE AND/OR UNDERBODY PROTECTION OF THE STEERING GEAR .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to FASTENING THE FRONT LEFT AND RIGHT SPRING STRUT .
- Refer to REMOVING ENGINE BRIDGE .
- Refer to INSTALLING THE CONTROL UNIT BRACKET FOR CYLINDERS 5 TO 8 .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING THE RIGHT FRONT-END STRUT .
- Refer to INSTALLING THE COVER OF THE RIGHT DME CONTROL UNIT .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE CENTER ENGINE COMPARTMENT COVER .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .
- Refer to FILLING AND VENTING THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to CONNECTING ALL BATTERY GROUND LEADS .
- Refer to PLACING THE BRAKE PADS ON THE BRAKE DISK/PUTTING THEM INTO OPERATION .