Installing the flywheel
NOTE:
TECHNICAL INFORMATION
Clean all threads with a screw tap.
Clean all threads with a screw tap.
- Clean all the screw threads (1).
- Use set of special tools 2 285 058
.
Description Twist drill Thread cutter M12x1.5 Deep stop Screw in tool - Assemble tool set.
Number Description 1 Tool holder 2 Thread cutter M12X1.5 - Mark screwing depth (A) on the thread cutter (1) from the special tool set 2 285 058 with a commercially available tool (2).
TECHNICAL DATA SPECIFICATIONS
| Screw-in depth of thread cutter | ||
| Screw-in depth | 18 mm | |
NOTE:
To provide a better overview: Shown with engine removed.
- Screw in the thread cutter (1) from the set of special tools 2 285 058 up to the screw-in depth (2) in the arrow direction.
TECHNICAL DATA SPECIFICATIONS
| Screw-in depth of thread cutter | ||
| Screw-in depth | 18 mm | |
- Make sure that the thread cutter is (1) not pressed up against the timing chain (3).
NOTE:
TECHNICAL INFORMATION
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage.
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage.
- Make sure that the screw-in depth (2) of the screw tap (1) is not exceeded.
The thread cutter (1) must not come into contact with the timing chain (3).
- Note the installation position of the magnet wheel (1).
- Position the magnet wheel (1) on the crankshaft.
- Replace screws (1) to (8).
Parts: Screws
- Position the flywheel (B).
- Screw in flywheel bolt (1) to (8) by hand.
- Set flywheel (B) with the special tool 0 494 034 (11 9 261) and screw tight with the special tool 0 494 130 (11 9 264).
- Make sure that the tightening sequence starts with the dowel pin (A).
- Tighten the flywheel bolts in the sequence (1) to (8) (note the angle of rotation in the next step).
TIGHTENING TORQUE SPECIFICATIONS
| Flywheel to crankshaft | ||
| M12x1.5 Replace screws. |
Tightening torque | 45 Nm |
| Angle of rotation | 45° | |
- Apply all flywheel bolts (1) with an angle of rotation of 45° by using the special tool 0 490 504 (00 9 120) .
NOTE:
Mark all the flywheel bolts (1) with a vertical line.
- Remove special tool 0 493 938 (11 9 260) .
Follow-up work
- INSTALLING THE AUTOMATIC TRANSMISSION (GA8HP51Z) .
- INSTALLING STARTER MOTOR .
- FASTENING THE PROP SHAFT (PARTIALLY REMOVED) .
- INSTALLING TRANSMISSION CROSS MEMBER .
- INSTALLING THE RETAINING PLATES .
- INSTALLING THE HEAT SHIELDS .
- INSTALLING THE COMPLETE EXHAUST SYSTEM .
- INSTALLING THE REAR DIFFUSER .
- IF INSTALLED: INSTALLING THE REAR AXLE COVER .
- INSTALLING THE TORSION STRUT ON THE REAR LEFT AND RIGHT .
- INSTALLING THE CONNECTING SUPPORTS ON THE TUNNEL .
- ACTIVATE ON-BOARD NETWORK .
- CHECKING/TOPPING UP THE OIL LEVEL IN THE AUTOMATIC TRANSMISSION .
- INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT THRUST FIELD .
- INSTALLING UNDERBODY PROTECTION AT REAR .
- INSTALLING THE CENTER UNDERBODY PROTECTION .
- INSTALLING THE UNDERBODY PLANKING OF THE TRANSMISSION ON THE SIDE .
- INSTALLING FRONT UNDERBODY PROTECTION .
- INSTALLING ACOUSTIC COVER AT REAR .
- INSTALLING THE REAR HOOD SEAL .
- INSTALLING ACOUSTIC COVER .
- TAKING HOOD OUT OF THE SERVICE POSITION .