Installing the exhaust camshaft for cylinders 1 to 6
Exhaust camshaft, right
1-14 Screws (graphic N74)
- Check plain rectangular compression rings (1) on the exhaust camshaft for damage and, if necessary, replace them.
The snap-in lugs (arrows) of the plain rectangular compression rings must be locked in place.
- Ensure that roller cam followers (1) fit correctly.
- Coat all the bearing positions of the exhaust camshaft on the cylinder head with engine oil.
- Observe the camshaft identification.
All camshafts are identified and must never be mixed up.
(A) = Exhaust side, (16) = Cylinders 1 to 6
- Coat all bearing positions with motor oil.
- Insert exhaust camshaft without tension so that the identification is legible.
- Observe the correct installation orientation of the roller cam follower (arrows).
The cams on cylinder 1 point upwards.
- Ensure that thrust bearing (1) of the exhaust camshaft is positioned correctly in the cylinder head.
- Ensure that the exhaust camshaft bearing cap of thrust bearing (1) can be mounted only in one position.
- Coat all bearing positions with motor oil.
- Observe the identification of the camshaft bearing caps.
All camshaft bearing cups are marked and must never be mixed up.
(L) = Cylinders 7 to 12, (A) = Exhaust side, (4) = Bearing position 4
(R) = Cylinders 1 to 6, (E) = Intake side
- Position all exhaust camshaft bearing caps (2) at their original installation location and tighten (apply) the bolts until they are hand-tight.
- Position the lid (1) of the thrust bearing on the thrust bearing and hand-tighten the screws.
- Insert special tool 0 496 381 (11 9 893)
.
Special tool 0 496 381 (11 9 893) must rest on the cylinder head without any gap after the exhaust camshaft is positioned.
- If necessary, twist exhaust camshaft somewhat.
- Tighten (apply) the bolts to the snug torque in the sequence (14) to (1) in increments of 180°.TIGHTENING TORQUE SPECIFICATIONS
Camshaft bearing cap to cylinder head M7x45 Joining torque 15 Nm M7x45 Tightening torque 15 Nm - Ensure that all the exhaust camshaft bearing caps rest on the cylinder head without any gaps.
- Tighten the screws in the sequence (14) to (1).TIGHTENING TORQUE SPECIFICATIONS
Camshaft bearing cap to cylinder head M7x45 Joining torque 15 Nm M7x45 Tightening torque 15 Nm
Follow-up work
- Refer to SCREW IN SPECIAL TOOLS 11 9 895 1 TO 6 AND 7 TO 12 .
- Refer to FASTENING THE CAMSHAFTS WITH THE SPECIAL TOOL .
- Refer to INSTALLING EXHAUST CAMSHAFT ADJUSTER OF CYLINDERS 1 TO 6 .
- Refer to REPLACING THE CENTRAL BOLT .
- Refer to SECURING BOTH CENTRAL BOLTS OF THE VANOS GEAR .
- Refer to INSTALLING THE UPPER SLIDE RAIL .
- Refer to INSTALLING SPECIAL TOOL TO PRE-TENSIONING TIMING CHAIN .
- Refer to SECURING THE CENTRAL BOLT OF THE VARIABLE CAMSHAFT TIMING CONTROL INTAKE (CYLINDERS 1 TO 6) .
- Refer to SECURING THE CENTRAL SCREW OF THE VARIABLE EXHAUST CAMSHAFT TIMING CONTROL (CYLINDERS 1 TO 6) .
- Refer to REMOVING THE SPECIAL TOOLS TO FIX THE CAMSHAFTS .
- Refer to CHECKING TIMING .
- Refer to REMOVING THE SPECIAL TOOLS TO DISCONNECTING THE CRANKSHAFT .
- Refer to INSTALLING THE BELT PULLEY .
- Refer to INSTALLING THE DRIVE BELT FOR ALTERNATOR .
- Refer to INSTALLING THE DRIVE BELT FOR ALTERNATOR 2 AND THE AIR CONDITIONING COMPRESSOR .
- Refer to REMOVING THE PROTECTIVE PLATE AT THE RADIATOR .
- Refer to REMOVING SPECIAL TOOL TO PRETENSION TIMING CHAIN .
- Refer to INSTALLING THE HYDRAULIC CHAIN TENSIONER .
- Refer to INSTALLING THE TIMING CASE COVER AT THE TOP FOR CYLINDERS 1 TO 6 .
- Refer to INSTALLING BOTH SOLENOID VALVES ON THE RIGHT .
- Refer to INSTALLING THE COOLANT EXPANSION TANK FOR THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to INSTALLING THE CYLINDER HEAD COVER ON THE RIGHT .
- Refer to FASTENING THE COOLANT FEED LINE FOR THE RIGHT EXHAUST TURBOCHARGER .
- Refer to CONNECTING THE COOLANT HOSE TO THE RADIATOR .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT THRUST FIELD .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION OR FRONT THRUST FIELD .
- Refer to PREPARING THE INJECTOR FOR INSTALLATION .
- Refer to INSTALLING INJECTORS .
- Refer to INSTALLING RIGHT HIGH PRESSURE PUMP .
- Refer to INSTALLING THE RIGHT HIGH-PRESSURE RAIL .
- Refer to INSTALLING ALL HIGH PRESSURE LINES BETWEEN THE RAIL AND THE INJECTORS .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING THE HIGH-PRESSURE LINE ON THE RIGHT BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to INSTALLING THE RIGHT-HAND CHARGE AIR PIPE .
- Refer to INSTALLING TOP RIGHT CLEAN AIR PIPE .
- Refer to PARTIALLY FASTENING THE WIRING HARNESS ON THE RIGHT CYLINDER HEAD COVER .
- Refer to CONNECTING ALL THE CONNECTORS TO THE DME CONTROL UNIT FOR CYLINDERS 1 TO 6 AND TO THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to INSTALLING COVER FOR THE RIGHT DME CONTROL UNIT .
- Refer to INSTALLING THE IGNITION COILS .
- Refer to INSTALLING THE RIGHT-HAND VENTILATION LINE .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT LINE .
- Refer to INSTALLING THE ENGINE VENTILATION LINE ON THE INTAKE SYSTEM .
- Refer to MOUNTING THE LEFT-HAND CHARGE AIR COOLER .
- Refer to INSTALLING THE LEFT THROTTLE BODY .
- Refer to MOUNTING THE RIGHT-HAND CHARGE AIR COOLER .
- Refer to INSTALLING THE RIGHT THROTTLE BODY .
- Refer to INSTALLING THE CENTER COWL UPPER PART .
- Refer to INSTALLING TENSION STRUT ON SHOCK TOWER .
- Refer to INSTALLING WINDSHIELD PANEL COVER .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE REAR TOP CROSS CONNECTION .
- Refer to INSTALLING LEFT INTAKE PORT .
- Refer to INSTALLING THE LEFT-HAND AIR DUCT .
- Refer to INSTALLING LEFT INTAKE SILENCER HOUSING .
- Refer to INSTALLING RIGHT AIR DUCT .
- Refer to INSTALLING RIGHT INTAKE SILENCER HOUSING .
- Refer to INSTALLING FANFARE HORN, RIGHT .
- Refer to INSTALLING THE FANFARE ON THE LEFT SIDE .
- Refer to INSTALLING THE CENTER TOP CROSS CONNECTION .
- Refer to INSTALLING BOTH HEADLIGHTS .
- Refer to INSTALLING BUMPER COVER, FRONT .
- Refer to INSTALLING FRONT SECTION OF THE FRONT WHEEL ARCH COVER (PARTIALLY REMOVED) .
- Refer to INSTALLING FRONT ORNAMENTAL GRILLE .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT CENTER .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to CONNECTING ALL BATTERY GROUND LEADS .
- Refer to CHECKING THE COOLANT LEVEL IN THE LOW-TEMPERATURE COOLANT CIRCUIT AND TOPPING UP, IF NEEDED .
- Refer to FILLING THE COOLING SYSTEM WITH THE VACUUM FILLING UNIT .
- Refer to VENTING THE HIGH-TEMPERATURE COOLANT SYSTEM .
- Refer to ADJUSTING HEADLIGHTS .