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33 10 016/17 Removing and installing/renewing rear axle final drive (Dynamic Performance Control)

WARNING: This page is about a different car, the 2013 BMW X5, 2012 BMW X5, and 2011 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Danger of injury!
Rear axle final drive must be lashed with tensioning strap 33 5 206 to prevent it from falling down during removal.

Necessary preliminary tasks: 

Release screws (1) from output shaft (2).

Installation note: 

Tightening torque 33 21 1AZ .

Fig 1: Identifying Output Shaft And Screws
G06211577Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Output shafts must not under any circumstances rest on swinging arms.

Tape off output shafts or place a cloth on swinging arm.

Fig 2: Identifying Swinging Arms Area
G04794552Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) and remove heat shield (2).

Installation note: 

Clean screw threads to remove all remnants of screw locking adhesive.

Check threads on rear differential for damage and, if necessary, repair with HELICOIL THREAD INSERTS .

Make sure wiring harness (3) is correctly seated on rear differential.

Fig 3: Identifying Heat Shield, Wiring Harness And Screws
G06211574Courtesy of BMW OF NORTH AMERICA, INC.

Stick in new screws.

Tightening torque 33 11 4AZ .

Position special tool 33 0 110 in combination with 23 4 050 on workshop jack (1).

Fig 4: Positioning Special Tool (33 0 110 And 23 4 050) On Workshop Lifter
G06211580Courtesy of BMW OF NORTH AMERICA, INC.

Support rear axle final drive with the prepared special tool 23 4 050 .

Lash rear axle final drive with the tensioning strap 33 5 206 .

Fig 5: Supporting Rear Axle Final Drive
G06211581Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connections (1) on rear axle final drive.

Unfasten ground strap (2).

Fig 6: Identifying Plug Connections And Ground Strap
G06211582Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
To prevent the rubber mounts from overstretching when the bolts are pulled out, ensure the bolts remains in the rubber mounts.

Release screw (1).

Tightening torque 33 17 1AZ .

Fig 7: Identifying Screw
G06211583Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Adhere to the installation sequence at the end of the information in order to prevent distortion of the rear axle final drive during installation and thereby avoid potential complaints about noise.

Release rear bolt (1).

Tightening torque 33 17 2AZ .

Slowly lower rear differential using workshop lifter.

Fig 8: Identifying Rear Bolt
G06211584Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Inclination on removal/installation of the rear axle final drive must not exceed 45°! 
(Oils may mix via the common ventilation!)
NOTE: Take rear axle final drive down from special tool with assistance of a 2nd person and set down on a suitable support.

Assembly sequence: 

  1. Install rear axle final drive with workshop jack and special tool 23 4 050 in rear axle support
  2. Insert bolts (1) (do not tighten down)
  3. Insert bolt (2) from rear (do not tighten down)
  4. Release tensioning strap, lower special tool 23 4 050 and move away
  5. Tighten down screws (1)

    Tightening torque 33 17 1AZ

    Fig 9: Identifying Rear Differential Screws And Nut
    G04794559Courtesy of BMW OF NORTH AMERICA, INC.
  6. Tighten down screw (2)

Tightening torque 33 17 2AZ

After installation: 

Replacement only: