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18 00 020 Removing and installing complete exhaust system (N63)

WARNING: This page is about a different car, the 2013 BMW X5, 2012 BMW X5, and 2011 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Risk of burning!
Only perform this repair work after engine has cooled down.
Danger of injury! 
Removal of the exhaust system must be carried out with the assistance of a second person.

Necessary preliminary tasks: 

Remove rear bumper panel.

Support exhaust system with special tool 31 2 220 .

Fig 1: Supporting Exhaust System Using Tool
G04742070Courtesy of BMW OF NORTH AMERICA, INC.

Version 1: 

Refer toFig 2, illustration shows the left side. The procedure is identical for the right intake duct.

Unscrew nuts (1).

Replace self-locking nuts.

Tightening torque: 18 31 1AZ .

Fig 2: Identifying Nuts Of Exhaust System
G06179232Courtesy of BMW OF NORTH AMERICA, INC.

Version 2: 

Picture shows the right side, the procedure for the left side is identical.

Release clamp (1).

Tightening torque: 18 31 1AZ .

Fig 3: Identifying Clamp Bolts
G09876547Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Tightening torque: 18 20 1AZ .

Fig 4: Identifying Screw
G06179233Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque: 18 20 2AZ .

Fig 5: Identifying Screws Of Exhaust System
G06179234Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Refer toFig 6, illustration shows the left side. The procedure is identical for the right intake duct.

Release screw (1).

Tightening torque: 18 20 3AZ .

Fig 6: Identifying Screw Of Intake Duct
G06179235Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Refer to Fig 7, illustration shows the left side. The procedure is identical for the right intake duct.

Release screws (1).

Tightening torque: 18 20 4AZ .

Remove ground strap.

Detach hose (2) from vacuum unit and release at clamp (3).

Lower and remove exhaust system with assistance of a second person.

Fig 7: Identifying Clamp, Hose And Screws
G06179236Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Center both exhaust tailpipes (1) in line with recesses in rear apron.

Fig 8: Identifying Exhaust Tail Pipes
G06179237Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Check rubber mount for damage.

If necessary, replace damaged rubber mounts.

Check exhaust system for leak tightness.