Check timing
Preliminary work
- Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
- Refer to REMOVING THE ACOUSTIC COVER .
- Refer to REMOVING THE COVER FOR THE CENTER ENGINE COMPARTMENT .
- Refer to REMOVING FRONT ORNAMENTAL GRILLE .
- Refer to PARTIALLY REMOVING THE FRONT SECTION OF THE FRONT WHEEL ARCH COVER .
- Refer to REMOVING FRONT BUMPER COVER .
- Refer to REMOVING BOTH HEADLIGHTS .
- Refer to REMOVING THE CENTER TOP CROSS CONNECTION .
- Refer to REMOVING THE FANFARE HORN ON THE LEFT .
- Refer to REMOVING THE FANFARE HORN TOWARDS THE RIGHT .
- Refer to REMOVING RIGHT INTAKE SILENCER HOUSING .
- Refer to REMOVING RIGHT AIR DUCT .
- Refer to REMOVING LEFT INTAKE SILENCER HOUSING .
- Refer to REMOVING THE LEFT-HAND AIR DUCT .
- Refer to REMOVING LEFT INTAKE PORT .
- Refer to REMOVING THE REAR TOP CROSS CONNECTION .
- Refer to REMOVING FAN COWL .
- Refer to REMOVING LEFT AND RIGHT WIPER ARM .
- Refer to REMOVING THE COVER OF THE ENGINE COMPARTMENT AT THE REAR LEFT .
- Refer to REMOVING THE COVER OF THE REAR RIGHT ENGINE COMPARTMENT .
- Refer to REMOVING THE SEAL FOR THE HOOD REAR .
- Refer to REMOVING THE COWL COVER .
- Refer to REMOVING THE COWL UPPER PART IN THE CENTER .
- Refer to REMOVING TRAILING LINK AT SPRING BOLT .
- Refer to REMOVING LEFT THROTTLE VALVE ASSEMBLY .
- Refer to PARTIALLY LOOSENING THE LEFT-HAND CHARGE AIR COOLER .
- Refer to REMOVING THE RIGHT THROTTLE BODY .
- Refer to PARTIALLY LOOSENING THE RIGHT-HAND CHARGE AIR COOLER .
- Refer to REMOVING THE ENGINE VENTILATION LINE FROM THE INTAKE SYSTEM .
- Refer to REMOVING THE TANK VENT LINE .
- Refer to REMOVING THE INTAKE PLENUM .
- Refer to REMOVING THE RIGHT-HAND VENTILATION LINE .
- Refer to REMOVING IGNITION COILS .
- Refer to REMOVING COVER FOR THE RIGHT DME CONTROL UNIT .
- Refer to DISCONNECTING ALL CONNECTORS FROM THE DME CONTROL UNIT FOR CYLINDERS 1 TO 6 AND FROM THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to PARTIALLY RELEASING THE WIRING HARNESS FROM RIGHT CYLINDER HEAD COVER .
- Refer to REMOVING TOP RIGHT CLEAN AIR PIPE .
- Refer to REMOVING RIGHT CHARGE AIR PIPE .
- Refer to REMOVING THE RIGHT HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to REMOVING FUEL DELIVERY LINE .
- Refer to REMOVING ALL HIGH PRESSURE LINES BETWEEN RAIL AND INJECTORS .
- Refer to REMOVING RIGHT RAIL .
- Refer to REMOVING RIGHT HIGH-PRESSURE PUMP .
- Refer to REMOVING INJECTORS .
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION OR FRONT THRUST FIELD .
- Refer to REMOVING THE UNDERBODY PROTECTION OF THE STEERING GEAR AND THRUST FIELD RESPECTIVELY .
- Refer to REMOVING THE STIFFENING PLATE .
- Refer to DRAINING COOLANT .
- Refer to RELEASING COOLANT FEED LINE FOR THE RIGHT EXHAUST TURBOCHARGER .
- Refer to REMOVING RIGHT CYLINDER HEAD COVER .
- Refer to REMOVING THE COOLANT EXPANSION TANK FOR THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to REMOVING BOTH SOLENOID VALVES ON RIGHT SIDE .
- Refer to REMOVING THE TOP TIMING CASE COVER FOR CYLINDERS 1 TO 6 .
- Refer to INSTALLING THE PROTECTIVE SHIELD ON THE RADIATOR .
- Refer to REMOVING THE DRIVE BELT FOR ALTERNATOR 2 AND THE AIR CONDITIONING COMPRESSOR .
- Refer to REMOVING THE DRIVE BELT FOR ALTERNATOR .
- Refer to REMOVING THE BELT PULLEY .
- Refer to PLACE THE 1ST AND 7TH CYLINDER INTO THE TDC SETTING .
- Refer to REMOVING THE SPECIAL TOOLS TO DISCONNECTING THE CRANKSHAFT .
- Refer to RELEASING THE CHAIN TENSIONER .
- Refer to REMOVING THE HYDRAULIC CHAIN TENSIONER .
- Refer to INSTALLING SPECIAL TOOL TO PRE-TENSIONING TIMING CHAIN .
NOTE:
RISK OF DAMAGE
Damage of the engine and installed parts.
Non-compliance with the instructions for mounting and disassembly may lead to damage to the engine and installed parts.
Damage of the engine and installed parts.
Non-compliance with the instructions for mounting and disassembly may lead to damage to the engine and installed parts.
- Comply with the regulations for the installation and disassembly.
- Perform work with vehicle care.
- Check the lock of intake and exhaust camshaft adjusters.
- Position open-end spanner (1) on the hexagon head of the camshaft (2) .
- Move open-end spanner slightly back and forward in direction of arrow.
- The camshafts must have a positive-type connection to the VANOS adjusters.
- If no power transmission exists, the affected adjuster must be replaced.
- Insert special tool 0 496 366 (11 8 570) .
- Slowly turn engine until the special tool 0 493 882 (119 190) can be slid into the groove on the crankcase
.NOTE: RISK OF DAMAGE
Damage to the engine.
If the engine is manually rotated in the wrong direction of rotation, the engine can be damaged.- Only rotate the engine manually in the correct direction of rotation: a) clockwise when looking at the damper, or b) counterclockwise when looking at the chain drive, b) applies only if the timing chain is installed in the rear.
- Rotate engine 2 turns in direction of rotation at the crankshaft.
- Incorrect assembly of the special tool is possible.
- Make sure that labeling (A or E) (1)
in the center of the camshafts is legible.
Check
- Place the special tools 0 496 381 (11 9 893) flush onto the surface on the cylinder head.
- Determine the air gap with a feeler gage.
NOTE: TECHNICAL INFORMATION
If the check finds that the valve timings are
incorrect, they must be adjusted.
For additional information, see: ADJUSTING CAMSHAFT TIMING ON LEFT SIDE , or ADJUSTING CAMSHAFT TIMING ON RIGHT SIDE . - A maximum measured value of 0.4 mm is permitted at the intake and exhaust camshaft to the intake side.
Result
» Air gap greater than 0.4 mm.
Measure
- Adjust valve timing.
- Remove special tools 0 496 381 (11 9 893).
Follow-up work
- Refer to REMOVING THE SPECIAL TOOLS TO DISCONNECTING THE CRANKSHAFT .
- Refer to INSTALLING THE BELT PULLEY .
- Refer to INSTALLING THE DRIVE BELT FOR ALTERNATOR .
- Refer to INSTALLING THE DRIVE BELT FOR ALTERNATOR 2 AND THE AIR CONDITIONING COMPRESSOR .
- Refer to REMOVING THE PROTECTIVE PLATE AT THE RADIATOR .
- Refer to REMOVING SPECIAL TOOL TO PRETENSION TIMING CHAIN .
- Refer to INSTALLING THE HYDRAULIC CHAIN TENSIONER .
- Refer to INSTALLING THE TIMING CASE COVER AT THE TOP FOR CYLINDERS 1 TO 6 .
- Refer to INSTALLING BOTH SOLENOID VALVES ON THE RIGHT .
- Refer to INSTALLING THE COOLANT EXPANSION TANK FOR THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to INSTALLING THE CYLINDER HEAD COVER ON THE RIGHT .
- Refer to FASTENING THE COOLANT FEED LINE FOR THE RIGHT EXHAUST TURBOCHARGER .
- Refer to CONNECTING THE COOLANT HOSE TO THE RADIATOR .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT THRUST FIELD .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION OR FRONT THRUST FIELD .
- Refer to PREPARING THE INJECTOR FOR INSTALLATION .
- Refer to INSTALLING INJECTORS .
- Refer to INSTALLING RIGHT HIGH PRESSURE PUMP .
- Refer to INSTALLING THE RIGHT HIGH-PRESSURE RAIL .
- Refer to INSTALLING ALL HIGH PRESSURE LINES BETWEEN THE RAIL AND THE INJECTORS .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING THE HIGH-PRESSURE LINE ON THE RIGHT BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to INSTALLING THE RIGHT-HAND CHARGE AIR PIPE .
- Refer to INSTALLING TOP RIGHT CLEAN AIR PIPE .
- Refer to PARTIALLY FASTENING THE WIRING HARNESS ON THE RIGHT CYLINDER HEAD COVER .
- Refer to CONNECTING ALL THE CONNECTORS TO THE DME CONTROL UNIT FOR CYLINDERS 1 TO 6 AND TO THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to INSTALLING COVER FOR THE RIGHT DME CONTROL UNIT .
- Refer to INSTALLING THE IGNITION COILS .
- Refer to INSTALLING THE RIGHT-HAND VENTILATION LINE .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT LINE .
- Refer to INSTALLING THE ENGINE VENTILATION LINE ON THE INTAKE SYSTEM .
- Refer to MOUNTING THE LEFT-HAND CHARGE AIR COOLER .
- Refer to INSTALLING THE LEFT THROTTLE BODY .
- Refer to MOUNTING THE RIGHT-HAND CHARGE AIR COOLER .
- Refer to INSTALLING THE RIGHT THROTTLE BODY .
- Refer to INSTALLING THE CENTER COWL UPPER PART .
- Refer to INSTALLING TENSION STRUT ON SHOCK TOWER .
- Refer to INSTALLING WINDSHIELD PANEL COVER .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE REAR TOP CROSS CONNECTION .
- Refer to INSTALLING LEFT INTAKE PORT .
- Refer to INSTALLING THE LEFT-HAND AIR DUCT .
- Refer to INSTALLING LEFT INTAKE SILENCER HOUSING .
- Refer to INSTALLING RIGHT AIR DUCT .
- Refer to INSTALLING RIGHT INTAKE SILENCER HOUSING .
- Refer to INSTALLING FANFARE HORN, RIGHT .
- Refer to INSTALLING THE FANFARE ON THE LEFT SIDE .
- Refer to INSTALLING THE CENTER TOP CROSS CONNECTION .
- Refer to INSTALLING BOTH HEADLIGHTS .
- Refer to INSTALLING BUMPER COVER, FRONT .
- Refer to INSTALLING FRONT SECTION OF THE FRONT WHEEL ARCH COVER (PARTIALLY REMOVED) .
- Refer to INSTALLING FRONT ORNAMENTAL GRILLE .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT CENTER .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to CONNECTING ALL BATTERY GROUND LEADS .
- Refer to CHECKING THE COOLANT LEVEL IN THE LOW-TEMPERATURE COOLANT CIRCUIT AND TOPPING UP, IF NEEDED .
- Refer to FILLING THE COOLING SYSTEM WITH THE VACUUM FILLING UNIT .
- Refer to VENTING THE HIGH-TEMPERATURE COOLANT SYSTEM .
- Refer to ADJUSTING HEADLIGHTS .