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31 11 506 Lowering/raising front axle support (N55 All-Wheel Drive vehicle)

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Special tools required: 

WARNING: Danger of injury!
Failure to comply with the following instructions may result in the vehicle slipping off the vehicle hoist and critically injuring other persons.
When supporting components, make sure that:
  • the vehicle can no longer be raised or lowered
  • the vehicle does not lift off the locating plates on the vehicle hoist.
IMPORTANT: Before lowering/removing front axle support:
Observe SAFETY INFORMATION for raising the vehicle
In order to avoid damage to vehicle hoist, perform weight compensation on vehicle.
Load spring strut domes with sand bags.
WARNING: Secure engine in INSTALLATION POSITION to prevent it from falling down.

Before lowering the front axle support, you must release THE STEERING SHAFT on the steering box!

If this is not carried out, the bulkhead steering shaft bearing will be damaged!

Necessary preliminary work: 

Release screws (1).

Remove front left and right wheel arch cover (2) from bumper trim.

Installation note: 

Make sure wheel arch cover is correctly positioned.

Fig 1: Identifying Wheel Arch Cover And Screws
G09877131Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Remove brake air duct (2).

Fig 2: Identifying Brake Air Duct And Screws
G09877132Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Tightening torque 51 11 6AZ .

Release screw (2) and remove.

Tightening torque 51 11 6AZ

Release front axle support (3) from deformation element (4).

Fig 3: Identifying Front Axle Support, Deformation Element, And Screws
G09877133Courtesy of BMW OF NORTH AMERICA, INC.

Release plug connection (1) and screw (2) on left engine support and remove screw.

Fig 4: Identifying Connector And Screw On Left Engine Support
G09877134Courtesy of BMW OF NORTH AMERICA, INC.

Secure swivel bearing (1) with special tool 33 5 206 on spring strut (2).

Fig 5: Securing Swivel Bearing Using Special Tool 33 5 206 On Spring Strut
G09877135Courtesy of BMW OF NORTH AMERICA, INC.

Release nut (1) and remove screw.

Remove spring strut from lower control arm (2).

Tightening torque 31 12 7AZ .

Fig 6: Identifying Lower Control Arm And Nut
G09877136Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: When lowering and lifting, pay attention to hoses and lines of hydraulic steering/Dynamic Drive depending on vehicle equipment! Hoses/lines must not be kinked/tensioned/bent!
If necessary, release lines and hoses.

Engage special tool 31 5 251 with a 2nd person helping completely on workshop jack 00 2 030 .

Insert special tools 31 5 255 in telescopic supports of a profile rail pair.

NOTE: In a profile rail pair, two profile rails are connected to one another by gearing.
Fig 7: Inserting Special Tools 31 5 255 In Telescopic Supports Of Profile Rail Pair
G09877137Courtesy of BMW OF NORTH AMERICA, INC.

Insert special tools 31 5 253 in telescopic supports of other profile rail pair.

Align special tool 31 5 253 and 31 5 255 to front axle support.

Fig 8: Aligning Special Tool 31 5 253 And 31 5 255 To Front Axle Support
G09877138Courtesy of BMW OF NORTH AMERICA, INC.

Support front axle support by operating workshop jack 00 2 030 .

Release screws (1, 2, 3) from front axle support.

Tightening torque 31 10 1AZ .

Installation note: 

Check thread for damage, repair with HELICOIL THREAD INSERT  if necessary.

(1, 2) = screw M12x1.5x65

(3) = screw M12x1.5x95

Fig 9: Identifying Front Axle Support Screws
G09877139Courtesy of BMW OF NORTH AMERICA, INC.

Carefully lower front axle support by operating workshop jack 00 2 030 .

Lower front axle support by no more than 10 cm.

After installation