63 12 010 Removing and installing/replacing left headlight (xenon headlight)

WARNING: This page is about a different car, the 2005 BMW 545i and 2004 BMW 545i. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Follow instructions for handling light bulbs (exterior lights). Refer to 63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS) .

Unclip strip (1) in direction of arrow.

Release screws (2) underneath.

Fig 1: Removing Headlight Trim Strip

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Turn cap (1) approx. 30° counterclockwise and remove from headlight (2).

Fig 2: View Of Headlight Cap

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Loosen screws (1).

Release screws (2).

Installation:

Observe gap dimensions.
Adjust headlights. Refer to 63 10 004 ADJUSTING HEADLIGHTS .

Fig 3: Locating Headlight Adjustment Screws
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Pull bumper panel (1) forwards slightly and feed out headlight (2) in direction of arrow.

Installation:

Make sure headlight (2) is correctly seated in lower holder.

Unlock and disconnect associated plug connections (3).

Remove headlight (2).

Fig 4: Removing Headlight From Bumper Panel

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Replacement:

Unclip headlight holder (1) and remove.
Remove ignition unit and bulb for xenon headlight (2). Refer to 63 99 076 REPLACING LAMP FOR LEFT XENON HEADLIGHT .
Remove control unit for xenon headlight (3). Refer to 63 12 860 REPLACING CONTROL UNIT FOR LEFT XENON HEADLIGHT .

Fig 5: Removing Control Unit For Xenon Headlight
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Installation:

Retaining lugs (1) on headlight holder (2) must not be damaged.

Make sure headlight holder (2) is correctly engaged on headlight.

Fig 6: Identifying Headlight Holder Retaining Lugs

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