Left Flange Shaft, Clutch Module, Spur Gears, Gearshift Shaft And Transmission Cover Overview
Fig 1: Exploded View Of Left Flange Shaft, Clutch Module, Spur Gears, Gearshift Shaft And Transmission Cover
- Clutch Module
- Removing and installing, refer to CLUTCH MODULE
- For servicing, refer to CLUTCH, LUK OVERVIEW, SINGLE-DISK CLUTCH
- For servicing, refer to DUAL-DISK CLUTCH OVERVIEW
- Clutch Release Lever with Release Bearing and Spring
- Removing and installing, refer to CLUTCH RELEASE LEVER WITH RELEASE BEARING AND GUIDE SLEEVE
- Disassembling and assembling, refer to CLUTCH RELEASE MECHANISM OVERVIEW
- Bolt
- 8 Nm
- Quantity: 2
- Insert with locking fluid AMV 185 101 A1
- Securing Plate
- Not installed on all versions
- Installed position: The recess for the bolts LEFT FLANGE SHAFT, CLUTCH MODULE, SPUR GEARS, GEARSHIFT SHAFT AND TRANSMISSION COVER OVERVIEW faces the clutch moduleNOTE:
- Deleted from 02.2008
- Also deleted when installing a new guide sleeve, refer to item 8 under CLUTCH RELEASE MECHANISM OVERVIEW
- Guide Sleeve
- If present, remove any grease from the guide sleeve
- Input Shaft Seal
- Locking Ring
- To select the correct thickness, refer to DETERMINE THE INPUT SHAFT LOCKING RING -1- .
- Insert in input shaft surrounding groove
- Adjusting Shim
- Transmission Housing
- Input and output shafts with shift rails and shift forks, removing and installing, refer to INPUT SHAFT, OUTPUT SHAFT, REVERSE DRIVE GEAR AND SHIFT RAILS/SHIFT FORKS OVERVIEW
- For servicing, refer to TRANSMISSION HOUSING
- Differential, removing and installing, refer to DIFFERENTIAL OVERVIEW
- Cover
- Always replace
- For the output shaft
- Bolt
- Always replace
- 110 Nm
- For the output shaft
- Oil Drain Plug
- 40 Nm
- Bolt
- 24 Nm
- Steel bolts (M8; 25 mm long)
- Quantity: 4
- Insert with locking fluid AMV 185 101 A1
- Selector Shaft with Selector Cover
- Different versions are installed (with and without a transmission neutral position sensor -G701-)
- Allocate according to transmission code.
- Coat the selector cover's sealing surface on the transmission cover with sealing compound AMV 188 001 02 before installing
- Bolt
- 27 Nm
- Steel bolts (M8; 30 mm long)
- Quantity: 3
- For the bearing bracket to the transmission cover
- Insert with locking fluid AMV 185 101 A1
- Transmission Range Gear Recognition Switch -F208-
- 20 Nm
- Does not need to be removed when disassembling and assembling the transmission
- Output Wheel/Drive Wheel
- Locking Ring
- Gear Carrier
- Pay attention to the installed position to the transmission cover, refer to TRANSMISSION
- Output Wheel/Drive Wheel
- Needle Bearing
- For the output wheel/drive wheel LEFT FLANGE SHAFT, CLUTCH MODULE, SPUR GEARS, GEARSHIFT SHAFT AND TRANSMISSION COVER OVERVIEW .
- Mount on the output shaft
- Transmission Cover
- For servicing, refer to TRANSMISSION COVER
- Bolt
- 24 Nm
- Steel bolts (M8; 42 mm long)
- Quantity: 16
- Bolt
- 24 Nm
- For the reverse shaft to the transmission cover
- O-ring
- Always replace
- On transmissions with a transmission neutral position sensor -G701- or a cap
- Bolt
- 24 Nm
- Steel bolt (M8; 25 mm long)
- For the transmission neutral position sensor -G701- or the plug and at the same time for the cover/gearshift shaft to the transmission cover
- Not installed on all versions
- Insert with locking fluid AMV 185 101 A1
- Transmission Neutral Position Sensor -G701- or Cap
- Transmission neutral position sensor for vehicles with the Start/Stop System
- A closure cap is installed in place of the GEAR CARRIER -1- ON THE TRANSMISSION COVER AS FOLLOWS: transmission neutral position sensor
- Allocate according to transmission code.NOTE:
It is not necessary to remove the cap with disassembling and assembling the transmission, if a cap is installed in place of the transmission neutral position sensor.
- Alignment Pin
- Quantity: 2
- Bolt
- 24 Nm
- Steel bolts (M8; 25 mm long)
- Quantity: 3
- Insert with locking fluid AMV 185 101 A1
- Left Flange Shaft
- With bracket