Removal

3UR-FE ENGINE MECHANICAL: CAMSHAFT: REMOVAL

1. REMOVE ENGINE ROOM SIDE COVER LH Removal

2. REMOVE ENGINE ROOM SIDE COVER RH Removal

3. REMOVE UPPER RADIATOR SUPPORT SEAL Removal

4. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

5. DISCHARGE FUEL SYSTEM PRESSURE Removal

6. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
- w/ Navigation System:
After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

7. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH Removal

8. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH Removal

9. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY Removal

10. REMOVE NO. 2 ENGINE UNDER COVER Removal

11. REMOVE FRONT FENDER APRON SEAL FRONT LH Removal

12. REMOVE FRONT FENDER APRON SEAL FRONT RH Removal

13. REMOVE RADIATOR GRILLE Removal

14. REMOVE RADIATOR SIDE DEFLECTOR LH Removal

15. REMOVE RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler) Removal

16. REMOVE FRONT FENDER MAIN SEAL LH Removal

17. REMOVE FRONT FENDER MAIN SEAL RH Removal

18. REMOVE FRONT WIPER ARM LH Removal

19. REMOVE FRONT WIPER ARM RH Removal

20. REMOVE HOOD TO COWL TOP SEAL Removal

21. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal

22. DRAIN ENGINE OIL Replacement

23. DRAIN ENGINE COOLANT Service and Repair

24. REMOVE AIR CLEANER HOSE ASSEMBLY Removal

25. REMOVE AIR CLEANER ASSEMBLY Removal

26. REMOVE NO. 1 RADIATOR HOSE
27. REMOVE NO. 2 RADIATOR HOSE
28. REMOVE FAN SHROUD Removal

29. REMOVE RADIATOR ASSEMBLY Removal

30. DISCONNECT ENGINE WIRE [1][2]Removal

31. DISCONNECT AIR PUMP HOSE AND WIRE HARNESS [1][2]Removal

32. DISCONNECT NO. 2 WATER BY-PASS PIPE [1][2]Removal

33. DISCONNECT COOLER COMPRESSOR ASSEMBLY [1][2]Removal

34. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY [1][2]Removal

35. REMOVE OIL FILTER ELEMENT Replacement

36. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY Removal

37. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY (w/ Oil Cooler) [1][2]Removal

38. REMOVE NO. 1 OIL COOLER BRACKET (w/ Oil Cooler) Removal

39. REMOVE OIL FILTER BRACKET (w/ Oil Cooler) Removal

40. REMOVE OIL FILTER BRACKET (w/o Oil Cooler) [1][2]Removal

41. REMOVE INTAKE MANIFOLD Removal

42. DISCONNECT VANE PUMP ASSEMBLY [1][2]Removal

43. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE Removal

44. DISCONNECT OIL COOLER PIPE ASSEMBLY Removal

45. REMOVE GENERATOR ASSEMBLY Removal

46. REMOVE NO. 1 WATER BY-PASS HOSE [1][2]Removal

47. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY [1][2]Removal

48. REMOVE FRONT WATER BY-PASS JOINT [1][2]Removal

49. REMOVE NO. 2 ENGINE COVER Removal

50. REMOVE NO. 1 ENGINE COVER Removal

51. REMOVE AIR PIPE SUB-ASSEMBLY [1][2]Removal

52. REMOVE WATER INLET HOUSING [1][2]Removal

53. REMOVE WATER PUMP PULLEY [1][2]Removal

54. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY [1][2]Removal

55. REMOVE FLUID COUPLING BRACKET [1][2]Removal

56. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY [1][2]Removal

57. REMOVE IGNITION COIL ASSEMBLY [1][2]Removal

58. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH [1][2]Removal

59. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH [1][2]Removal

60. REMOVE SPARK PLUG TUBE GASKET [1][2]Disassembly

61. REMOVE CRANKSHAFT PULLEY [1][2]Removal

62. DISCONNECT WIRE HARNESS CLAMP BRACKET [1][2]Removal

63. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY [1][2]Removal

64. REMOVE WATER INLET PIPE [1][2]Removal

65. SET NO. 1 CYLINDER TO TDC/COMPRESSION [1][2]Disassembly

66. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY LH [1][2]Disassembly

67. REMOVE NO. 1 CHAIN TENSIONER SLIPPER LH [1][2]Disassembly

68. REMOVE NO. 1 CHAIN VIBRATION DAMPER LH [1][2]Disassembly

69. REMOVE NO. 1 CHAIN SUB-ASSEMBLY LH [1][2]Disassembly

70. REMOVE NO. 3 CHAIN TENSIONER ASSEMBLY [1][2]Disassembly

71. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY RH [1][2]Disassembly

72. REMOVE NO. 1 CHAIN TENSIONER SLIPPER RH [1][2]Disassembly

73. REMOVE NO. 1 CHAIN VIBRATION DAMPER RH [1][2]Disassembly

74. REMOVE NO. 1 CHAIN SUB-ASSEMBLY RH [1][2]Disassembly

75. REMOVE NO. 2 CHAIN TENSIONER ASSEMBLY [1][2]Disassembly

76. REMOVE CRANKSHAFT TIMING GEAR KEY [1][2]Disassembly

77. REMOVE CAMSHAFT BEARING CAP LH

(a) Make sure that the knock pin of the camshaft is positioned as shown in the illustration.

(b) Uniformly loosen and remove the 10 bearing cap bolts in the sequence shown in the illustration.

(c) Uniformly loosen and remove the 18 bearing cap bolts in the sequence shown in the illustration.
NOTICE:
Uniformly loosen the bolts while keeping the camshaft level.

(d) Remove the 6 bearing caps.
HINT:
Arrange the removed parts in the correct order.

(e) Remove the No. 3 and No. 4 camshafts.
78. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY LH

(a) Remove the camshaft housing by prying between the cylinder head and camshaft housing with a screwdriver.
HINT:
Tape the screwdriver tip before use.
NOTICE:
Be careful not to damage the contact surfaces of the cylinder head and camshaft housing.

79. REMOVE CAMSHAFT BEARING CAP RH

(a) Make sure that the knock pin of the camshaft is positioned as shown in the illustration.

(b) Uniformly loosen and remove the 10 bearing cap bolts in the sequence shown in the illustration.

(c) Uniformly loosen and remove the 18 bearing cap bolts in the sequence shown in the illustration.
NOTICE:
Uniformly loosen the bolts while keeping the camshaft level.

(d) Remove the 6 bearing caps.
HINT:
Arrange the removed parts in the correct order.

(e) Remove the No. 1 and No. 2 camshafts.
80. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY RH